Instruction on labor protection for a mechanic for the installation of technological equipment

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Instruction on labor protection for a mechanic for the installation of technological equipment

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. Persons who have passed:

induction training;
fire safety briefing;
initial briefing at the workplace;
training in safe working methods and techniques for at least a 10-hour program (for work that is subject to increased safety requirements - a 20-hour program);
instructing on electrical safety at the workplace and checking the assimilation of its content.

To perform the duties of a repairman, persons who do not have medical contraindications for this profession, who have been trained and instructed in labor protection, can be accepted.

1.2. The fitter for the installation of technological equipment must pass:

repeated briefing on labor safety at the workplace at least every three months;
unscheduled and targeted briefings when changing the technological process or labor protection rules, replacing or modernizing production equipment, fixtures and tools, changing working conditions and organization, in case of violations of labor protection instructions, breaks in work for more than 60 calendar days (for work, which are subject to increased security requirements - 30 calendar days);
dispensary medical examination according to the order of the Ministry of Health of the Russian Federation No. 90 dated March 14.03.96, XNUMX.
perform only the work that is part of his duties;
comply with the requirements of prohibitory, warning and prescriptive signs, inscriptions and signals given by train compilers, vehicle drivers;
be extremely careful in traffic areas.

1.3. The fitter for the installation of technological equipment is obliged to:

comply with the internal labor regulations established at the enterprise;
comply with the requirements of this manual, fire safety instructions, electrical safety instructions;
comply with the regulatory and technical documentation for the equipment;
use for its intended purpose and take care of the issued personal protective equipment.
follow the instructions for signaling on the railways of the Russian Federation;
know the regulation on the discipline of railway workers;
fire safety rules;
know the location of first aid, primary fire extinguishing equipment, main and emergency exits, evacuation routes in case of an accident or fire;
during work, be attentive, not be distracted and not distract others, do not allow persons who are not related to work to the workplace;
keep the workplace clean and tidy.

1.4. The fitter for the installation of technological equipment must know and follow the rules of personal hygiene. Eat, smoke, rest only in specially designated areas and places. Drink water only from specially designed installations.

1.5. In case of detection of malfunctions of equipment, fixtures, tools and other shortcomings or dangers in the workplace, immediately inform the foreman or head of the workshop. You can start work only with their permission after the elimination of all deficiencies.

1.5. If a fire is detected or in the event of a fire:

turn off the equipment;
inform the fire brigade and administration;
start extinguishing the fire with the primary fire extinguishing equipment available in the workshop in accordance with the fire safety instructions.

In case of a threat to life - leave the premises.

1.6. In case of an accident, provide the victim with first (pre-medical) aid, immediately report the incident to the foreman or head of the workshop, take measures to preserve the situation of the incident (equipment condition), if this does not create a danger to others.

1.7. In accordance with the "Model industry standards for the free issue of special clothing, special footwear and other personal protective equipment to workers and employees," the fitter must use the following PPE:

cotton suit;
combined gloves.

The issued personal protective equipment should be stored in a dressing room in a closet, washed and repaired in the prescribed manner.

1.8. The main hazardous and harmful production factors under certain circumstances can be:

elements of production equipment;
details;
faulty working tools, fixtures and equipment;
electric current;
electrical equipment or wiring;
increased dustiness of the air;
increased noise level.

1.9. When on a railroad track, a locksmith must comply with the following requirements:

to pass railway tracks only in the established places, indicated by signs "Service Passage", to pass tracks only along the side of the track;
cross the tracks only at a right angle, after making sure that there is no moving train in this place;
to cross the track occupied by the rolling stock, only using the transition platforms of the wagons;
bypass groups of wagons no closer than 5 m from the automatic coupler;
pass between uncoupled wagons if the distance between them is at least 10 m;
when leaving the wagon, hold on to the handrails and position yourself facing the wagon;
pay attention to traffic lights;
do not cross the path in front of the moving train;
do not sit on the steps of the wagons and do not get off them while moving;
Do not step on broken electrical wires.

2. Safety requirements before starting work

2.1. Put on overalls according to the norms, put your hair under a beret or cap.

2.2. Check your workplace (the locksmith's workplace is: the place of installation work), it must be evenly lit (without glare), not cluttered with foreign objects.

2.3. Check the serviceability of tools and fixtures:

the locksmith's workbench must be free of potholes, cracks and other defects;
the handle of a percussion instrument (hammer, etc.) must be oval in cross section and straight;
the surface of the hammer head must be convex, smooth, not beveled, without burrs;
the spindle of a hand tool with a pointed working end (files, screwdrivers, etc.) must be securely fixed in a smooth, smoothly cleaned handle, which, for greater strength, must be pulled together at both ends with metal bandage rings;
screwdrivers must be with non-curved rods, as the blade may slip off the head of the screw or screw and injure hands;
wrenches must correspond to the sizes of bolts and nuts, the jaws of wrenches must have strictly parallel jaws, the distance between which must correspond to the standard size indicated on the key;
socket and box wrenches must not move in the connected moving parts.

2.4. The fitter for the installation of technological equipment should not start work in case of the following violations of safety requirements:

malfunctions of technological equipment, means of protection for workers;
untimely carrying out of the next tests of technological equipment, tools and fixtures;
clutter or insufficient illumination of workplaces and approaches to them.

3. Safety requirements during work

3.1. When performing work on the installation of technological equipment, the locksmith must:

systematically ventilate the premises when using materials containing harmful substances, and during gas-electric welding work. In the absence of proper air ventilation of the working area, use appropriate PPE.
carry out the installation of technological equipment in closed or hard-to-reach premises, provided that the workplace is equipped with exhaust ventilation, there are at least 2 openings or hatches for ventilation and evacuation of people.

3.2. Placement of materials, tools, technological equipment within the working area should not obstruct passages to workplaces.

3.3. Lifting of pipe billets, process equipment, heating units, heaters should be carried out using hoists or cranes.

3.4. When using grinders, use a protective Plexiglas shield.

3.5. Performing operations for the dismantling and installation of parts on machines such as gears, pulleys, couplings, eccentrics mounted on shafts and hubs; parts - bushings, rings, dismantled from the holes of the frames, supports, pulleys, eccentrics, gears, pins, fingers dismantled from the parts of the assembly body; parts such as springs, keys, exclude the use of a percussion tool, since its use leads to eye injuries when pieces of metal, paint get in, bruises on the hands and feet with dismantled parts, deformation, breakage, cracks in dismantled parts (keyways, shafts, etc. ).

3.6. Only the parts and tools necessary to perform this work are placed on the workbench.

3.7. When working on drilling, grinding machines, on a hydraulic press, observe the safety measures set forth in the labor protection instructions for workers servicing the relevant equipment.

3.8. Work on metalworking of metals should be performed only after they are securely fixed in a vice, in order to avoid falling and injury to the mechanic.

3.9. Work only with serviceable tools and on serviceable equipment.

3.10. Work with a chisel, cross-cutting tool should be carried out in safety glasses and in the presence of a safety net to protect others from flying fragments.

3.11. To use a portable power tool (drill, etc.), use special wiring for a voltage of 42 V.

3.12. When using an electric drill, the objects to be drilled must be securely fastened. Do not touch the rotating cutting tool with your hands.

3.13. Work with a drill no more than 2/3 of the working day. In accordance with sanitary standards, provide 10-15 minute breaks after each hour of work.

3.14. Wear rubber gloves and rubber mats when working with power tools to protect against electric shock.

3.15. If the power tool suddenly stops, it must be turned off by the switch.

3.16. When removing or installing parts and assemblies on the machine, use the tools and devices provided for this type of work.

3.17. To put on the belt on the pulley should be a special device that is convenient and safe for work.

3.18. Wipe water or lubricants spilled on the floor dry to prevent falling.

3.19. When working on a pipe bending machine, a mechanic is obliged to clear the area around the machine with a radius of at least 2 m, install a protective cover on open gears.

3.20. When working with welders, use goggles, move cylinders on special stretchers or trolleys.

4. Safety requirements in emergency situations

4.1. In emergency situations, suspend work, leave the danger zone, and if necessary, remove workers nearby. If there is a danger of an accident, take measures to prevent it (stop the equipment or the corresponding mechanism, protect the danger zone). Report the incident to the supervisor.

4.2. When spilling gasoline, diesel fuel, oil - fill this place with sawdust, sand, then remove the sand with a scoop and brush, after which this place is neutralized with soda.

4.3. In the event of a fire, immediately call the fire brigade by phone 01, remove people and, if possible, combustible substances to a safe place, start extinguishing the fire with the available primary fire extinguishing equipment. Report the fire to management.

4.4. Provide first aid to the injured in case of injury and call an ambulance, notify the work manager.

5. Safety requirements at the end of work

5.1. Disconnect from the power supply the mechanized tool used during work

5.2. Put your workplace in order. Remove tools, attachments and lubricants to the place provided for them. Rags and flammable materials, in order to avoid spontaneous combustion, put in metal boxes with tight lids.

5.3. Take off overalls, put them in a closet, wash your hands and face with soap, take a shower if possible, and do not use chemicals for washing.

We recommend interesting articles Section Standard instructions for labor protection:

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