Instructions for labor protection when winding tubular coils on the machine

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Instructions for labor protection when winding tubular coils on the machine

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. Persons who have passed a medical examination, have been trained in safe working methods and have a certificate for the right to work on this machine are allowed to work as personnel when winding tubular coils on the machine, as well as:

induction training;
initial instruction;
re-instruction;
electrical safety briefing;
fire safety briefing;
undergo a sanitary medical examination in accordance with the order of the Ministry of Health of the Russian Federation No. 90 dated March 14.03.1996, XNUMX.

1.2. These personnel must use the following personal protective equipment: cotton semi-overalls, leather boots, goggles.

1.3. When winding tubular coils on the machine, the personnel must know:

inner order rules;
fire safety rules;
rules of personal hygiene;
the impact on a person of dangerous and harmful production factors that arise during work;
rules for the provision of first aid;
safe practices for metalworking on the machine.

1.4. When winding tubular coils on the machine, the personnel must:

perform only the work assigned by the master;
apply safe work practices;
keep in good condition and cleanliness during the shift the machine, tools, fixtures, inventory, overalls.
pass through the territory of the depot along the established routes, footpaths and crossings.

1.5. These personnel are prohibited from:

step on electrical wires;
touch broken wires;
be on the territory and in the depot premises in places marked with the sign "Caution. Oversized place", as well as near these places when passing rolling stock.

1.6. During work, the following hazards may affect personnel when winding tubular coils on the machine:

moving and rotating machine parts;
increased dust content and gas contamination of the working area;
increased noise levels.

1.7. Eat only in canteens, buffets or specially designated rooms.

1.8. For violation of the requirements of this manual, personnel shall be liable in accordance with applicable law.

2. Labor protection requirements before starting work

2.1. When winding tubular coils on the machine, the personnel must make sure that the machine, all tools and equipment are in good condition, put on overalls and safety shoes laid down according to the standards. Clothes should be tucked in so that there are no loose ends hanging down, cuffs should be fastened.

2.2. Check when the machine is idling:

serviceability of the controls (mechanisms of the main movement of the feed, start, stop the movement);
serviceability of the lubrication and cooling system;
proper fixation of the on and off levers (make sure that the possibility of spontaneous switching from idle to working stroke is excluded).

3. Labor protection requirements during work

3.1. Check the correct installation of the product before starting the machine.

3.2. Coiled tubular coils must be securely fastened.

3.3. Fixing devices must be installed on the machine in such a way as to exclude the possibility of disruption of coiled coils.

3.4. Fasteners should not have protruding parts or unsealed open recesses on the outer forming surfaces.

3.5. During the operation of the machine, do not take or feed any objects through the running machine, do not tighten the bolts, nuts and other connecting parts of the machine.

3.6. Do not independently repair electrical equipment, electrical appliances, machine lighting.

3.7. Be sure to stop the machine and turn off the motor when:

leaving the machine even for a short time;
temporary cessation of work;
interruption in the supply of electricity;
cleaning, lubricating and cleaning the machine;
detection of a malfunction in the equipment;
tightening bolts, nuts and other connecting parts of the machine;
removal and fastening of coiled coils;
removing and putting belts on pulleys.

4. Labor protection requirements in emergency situations

If a machine malfunction occurs, if the ground is broken and other malfunctions that can lead to an emergency, the machine operator must:

a) suspend further operation of the machine until the malfunction is eliminated;

b) notify the work manager and the person responsible for the good condition of the machine.

5. Labor protection requirements at the end of work

5.1. Turn off the machine, clean the workplace.

5.2. Report all noticed malfunctions to the master.

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