Instructions for labor protection when working with hand tools

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions for labor protection when working with hand tools

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

Introduction

The instruction is intended for personnel using hand tools during work.

When working with hand tools, there may be harmful and dangerous production factors, including:

increased or decreased surface temperature of equipment, materials;
sharp edges, burrs, roughness on the surfaces of workpieces, tools, equipment, waste;
metal fragments flying off the workpiece;
faulty tool (cracks in the metal, loose handles, broken and crumpled edges of keys, etc.).
insufficient illumination of the working area.

1. General requirements for labor protection

1.1. Trained personnel who have passed an introductory briefing on labor protection and primary briefing at the workplace, are familiar with the special instructions for working with the tool, with fire safety rules and have learned safe working methods, who know and are able to apply first aid methods, are allowed to work independently with a bench tool. in case of accidents.

1.2. The tool at the workplace should be stored in special boxes.

1.3. A tool designed to work in an aggressive environment must be resistant to the effects of this environment.

1.4. A tool designed to work in an environment of flammable and explosive substances must be intrinsically safe.

1.5. The personnel working with the locksmith's tool must:

1.5.1. Perform only the work that is entrusted to him by his immediate supervisor: the head of the workshop (section), foreman, etc.

1.5.2. To have and use for its intended purpose a cotton suit or semi-overalls, goggles, yuft boots, mittens, a headdress.

1.6. If the floor in the workplace is slippery (doused with oil, emulsion), demand that it be sprinkled with sawdust, or do it yourself.

1.7. During work it is forbidden:

stand and pass under a lifted load;
pass in places not intended for the passage of people;
enter without permission behind the fences of process equipment and hazardous areas;
remove and move the fences of hazardous areas;
wash hands in emulsion, oil, kerosene and wipe them with wiping ends contaminated with shavings.

1.8. Report any accident immediately to the immediate supervisor, and in case of injury, immediately contact the medical center.

1.9. Personnel performing work using bench tools must comply with the safety requirements set forth in this manual.

In case of failure to comply with the provisions of this instruction, employees may be subject to disciplinary, administrative, material liability in accordance with the legislation of the Russian Federation, depending on the severity of the consequences.

2. Labor protection requirements before starting work

2.1. Put in order working special clothes and shoes: fasten the cuffs of the sleeves, tuck in the clothes and fasten them with all buttons, put on a hat, prepare mittens (gloves) and goggles.

2.2. Inspect the workplace, remove everything that may interfere with the performance of work or create additional danger.

2.3. Check the illumination of the workplace (the illumination should be sufficient, but the light should not blind the eyes).

2.4. In case of insufficiency of general lighting, it is necessary to use portable inventory lamps with a voltage of 12 V for local lighting with a handle made of dielectric material, a protective grid and a plug, the design of which excludes the possibility of plugging it into a socket with a voltage of more than 12 V.

2.5. Check the serviceability of the tool necessary for work:

a hammer (sledgehammer) must be securely mounted on (without cracks) a serviceable handle;
chisels, crosscuts, beards, crimps and cores should not have knocked down or worn heads with burrs;
a set of wrenches must match the size of the bolts and nuts; if the wrench does not fit the nuts, use sliding wrenches;
the jaws of the wrenches should be parallel, and the working surfaces should not have broken and crumpled edges;
files, scrapers, screwdrivers, hacksaws must have handles at least 150 mm long;
mounted wooden tool handles must be firmly mounted and equipped with bandage rings;
the hacksaw blade must be well stretched and not damaged;
the angle of sharpening the point of the chisels must correspond to the metal being processed.

2.6. When inspecting the vise, make sure:

in the reliability of attachment to the workbench;
that their lips are parallel, and the notch is not erased or knocked down;
in the correct operation of the tightening screw.

3. Labor protection requirements during work

3.1. During work, the staff must:

use only serviceable tools provided for by the technological map;
when working with a tool for cutting metal, use safety glasses;
when working with wedges or chisels using sledgehammers and drifts, use holders with a length of at least 0,7 m. Punches must be made of soft metal;
fix the workpiece in a vise firmly and reliably;
cut or cut material to direct away from you;
use gloves when working with sheet material;
when cutting off parts made of hard or large-sized material, use protective nets (screens).

3.2. When working with a metalwork tool, it is prohibited:

use a pipe to extend the lever when clamping the part in a vice;
work in a vice with a seizing worm, as well as with a worn thread in the bushing or on the worm;
use gaskets to eliminate the gap between the planes of the jaws of the keys and the heads of bolts or nuts;
use lighting fixtures for local lighting with a voltage of over 42 V.

4. Labor protection requirements in emergency situations

4.1. If a malfunction of the tool or equipment is detected, immediately stop work and report this to your immediate supervisor.

4.2. In the event of fire rags, equipment or a fire, you must immediately report the incident to the fire brigade, managers and other employees of the enterprise and proceed to eliminate the source of fire.

4.3. In the event of an emergency or emergency situation, a danger to your health or the health of those around you, leave the danger zone and report the danger to your immediate supervisor.

5. Labor protection requirements at the end of work

5.1. After the end of work, the staff must:

check the serviceability of the metalwork tool and put it in the place provided for storage;
hand over the defective tool to the pantry for replacement with a new one;
clean the workplace and hand it over to the master;
take off overalls, hang them in a closet, wash your face and hands with warm water and soap, take a shower.

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