Instructions on labor protection when working on a semi-automatic machine for cutting corners of the KRAZE type, etc.

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Instructions on labor protection when working on a semi-automatic machine for cutting corners of the KRAZE type, etc. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. Persons who have passed a medical examination and have no contraindications to work in this profession (specialty), introductory briefing and briefing at the workplace are allowed to work. Workers are allowed to work independently after an internship, verification of theoretical knowledge and acquired skills in safe ways of working. In the future, at the workplace, briefings on labor protection are held at least once every 3 months.

1.2. When transferring to a new job, from temporary to permanent, from one operation to another with a change in the technological process or equipment, employees must be instructed in labor protection at the workplace.

1.3. Conducting all types of briefings must be recorded in the Briefing Log with the obligatory signatures of the person who received and conducted the briefing.

1.4. Each employee is obliged to comply with the requirements of this instruction, labor and production discipline, work and rest regime, all requirements for labor protection, safe work performance, industrial sanitation, fire safety, electrical safety.

1.5. Smoking is allowed only in specially designated areas. The use of alcoholic beverages at work, as well as going to work in a state of alcoholic or drug intoxication, is prohibited.

1.6. When performing work, it is necessary to be attentive, not to be distracted by extraneous affairs and conversations, and not to distract others from work. It is forbidden to sit down and lean on random objects and fences.

1.7. It is forbidden to approach operating machines, installations, machines on which other workers work, and distract them with extraneous conversations, turn on or off (except in emergency cases) equipment, transport and lifting mechanisms, work on which is not assigned, go beyond the fences of hazardous areas, in zones of technological passages.

1.8. The employer is obliged to provide workers with overalls, safety shoes, as well as personal protective equipment in accordance with the work they perform and in accordance with applicable standards. It is forbidden to work without overalls, safety shoes and other personal protective equipment laid down in accordance with the standards.

1.9. Each employee needs:

know the place of storage of the workshop first-aid kit;
be able to provide first aid for work-related injuries.

1.10. It is allowed to store and eat food only in established and equipped places.

1.11. It is forbidden to be in production premises in outerwear, undress or hang clothes, hats, bags on equipment.

1.12. It is forbidden to clutter up passages, driveways, workplaces, approaches to shields with fire fighting equipment, fire hydrants and a common switch.

1.13. Spilled cleaners, lubricants, water, etc. on the floor. wipe off immediately.

1.14. Cleaning materials impregnated with oil, paint, solvent, put in tightly closed metal boxes. Do not scatter these materials, at the end of the shift they should be removed from the premises.

1.15. Store fuels, lubricants and flammable liquids only in a tightly closed metal container (box) or cabinet in an amount not exceeding the replacement rate. It is forbidden to leave combustible liquids and flammable liquids in the aisles, driveways and the working area of the equipment.

1.16. It is forbidden to repair equipment, fix electrical equipment and the electrical network to personnel who do not have access to these works, work near unshielded current-carrying parts, touch electrical wires, general lighting fittings, open doors of electrical cabinets, fencing of knife switches, switchboards and control panels.

1.17. Do not use lubricants for washing hands.

1.18. Finished products should be stacked carefully, on racks with a height of no more than 1,6 m from the floor (including the height of the rack).

1.19. It is forbidden to use faulty racks (pallets): with a faulty coating, with broken legs, etc., lean racks (pallets) against the machine frame or wall, as well as put them on the end, transfer, stack and disassemble the racks from a stack by one employee.

1.20. It is forbidden to use defective hand tools, as well as tools of inappropriate sizes, to scatter them around the equipment, in aisles, in driveways (keep tools and tools in specially designated places).

1.21. Perform only the work assigned by the head. It is forbidden to entrust the equipment to another person and to allow persons who are not related to the assigned work to the workplace.

1.22. It is forbidden to be in the production room after the end of work.

1.23. The employee is responsible in accordance with applicable law for compliance with the requirements of instructions, industrial injuries and accidents that occurred through his fault.

1.24. The control of the implementation of this instruction is assigned to the head of the department.

2. Safety requirements before starting work

2.1. Put on your uniform, put it in order.

2.2. Read the entry in the Equipment Maintenance Log. Conduct an external inspection of the workplace. Make sure that there are no foreign objects on the machine, under your feet. Make sure there is sufficient lighting. Avoid oil spills on the floor (spills must be wiped up immediately).

2.3. Check the correct installation and fixing of the semiautomatic device on the floor, the presence of all guards, the serviceability of the locks (it is forbidden to operate the machine with the locks disabled and the guards removed).

2.4. During a test run, check that the blades and pressers stop in the up position. At the completion of each working cycle, the machine must stop with the knives in the upper position.

2.5. When lubricating the machine, do not allow oil to come into contact with the brake mechanism.

2.6. Report all problems to the administration and do not start work until the problems are fixed.

3. Safety requirements during work

3.1. On the semi-automatic machine for cutting corners, it is forbidden to work simultaneously with two workers.

3.2. It is necessary to block the semiautomatic device when performing maintenance, adjustment, installation of punching knives, installation and adjustment of side and rear stops on the overlay table, other work on the elements or units of the machine that perform translational or rotational motion.

3.3. When installing punching knives in knife holders, it is forbidden to take knives from the side of the sharpened edge. Punch knives must be securely fastened with all screws. When fixing the knife, use only a serviceable tool of the appropriate size.

3.4. It is forbidden to take knives with wet or oily hands, leave knives on guards, carry in pockets. Unused punching knives should be stored in special cases.

3.5. Before each start of the semiautomatic device, make sure that no one is in the danger zone.

3.6. Loading semi-finished products for punching should be carried out carefully and carefully in order to avoid injury to the hands on the sharp edges of the loading area. Keep your fingers at a distance sufficient for free lowering of the clamp.

3.7. Before carrying out maintenance and repair work, stop the machine with the emergency switch and disconnect from the mains with the main switch.

3.8. Facing elements, protective and safety devices removed during repair and preventive maintenance, should be reinstalled and their operation checked before starting the operation of the semiautomatic device.

3.9. During the operation of the semi-automatic machine for cutting corners, it is prohibited:

disable the safety device - the two-button principle of starting the semiautomatic device into operation;
touch the moving parts of the machine, stick your hands into technological voids;
remove or open guards;
remove jammed or stuck sheets from the machine;
clean the moving and rotating parts of the machine from adhering labels, dirt, etc.;
lubricate the moving parts of the machine, carry out adjustments, tighten bolts and perform other types of maintenance;
leave tools, rags or the like by car;
lean or sit on the guardrails of the machine.

4. Safety requirements in emergency situations

4.1. In case of fire, immediately turn off the press, turn off the power supply, with the exception of the lighting network, call the fire brigade, inform the work manager and proceed to extinguish the fire using the available fire extinguishers.

4.2. If voltage (feeling of current) is detected on the metal parts of the press, the electric motor hums, in case of noise and vibration, with a sharp heating of the electric wires, the electric motor, a decrease in the number of revolutions of the electric motor shaft, sparking in the electrical equipment, a break in the ground wire, turn off the equipment, report the malfunction to the foreman and do not start work without his instructions.

4.3. Stop the equipment and disconnect it from the mains when:

interruption of the supply of electricity;
traumatic situation (getting hands, feet, clothes into the moving elements of the machine);
ingress of foreign objects into the equipment;
poor fastening of the nibbling knife;
malfunctions of equipment, safety, protective, blocking, starting, including, etc. devices;
uneven movement of the hydraulic cylinder piston.

4.4. In case of injury, first of all, release the victim from the traumatic factor, call for medical assistance, provide first aid to the victim, notify the work manager and save the traumatic situation until the causes of the incident are investigated.

5. Safety requirements at the end of work

5.1. Turn off the equipment, remove tools and fixtures to the designated places, tidy up the workplace. Make an entry in the Log about the status of the equipment.

5.2. Take off your overalls, put them in the closet.

5.3. Wash hands and face with warm soapy water.

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