Instructions for labor protection when working on a punching machine such as KAMA TS, YAWA, etc.

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions for labor protection when working on a punching machine such as KAMA TS, YAWA, etc. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. Persons who have passed a medical examination and have no contraindications to work in this profession (specialty), introductory briefing and briefing at the workplace are allowed to work. Workers are allowed to work independently after an internship, verification of theoretical knowledge and acquired skills in safe ways of working. In the future, at the workplace, briefings on labor protection are held at least once every 3 months.

1.2. When transferring to a new job, from temporary to permanent, from one operation to another with a change in the technological process or equipment, employees must be instructed in labor protection at the workplace.

1.3. Conducting all types of briefings must be recorded in the Briefing Log with the obligatory signatures of the person who received and conducted the briefing.

1.4. Each employee is obliged to comply with the requirements of this instruction, labor and production discipline, work and rest regime, all requirements for labor protection, safe work performance, industrial sanitation, fire safety, electrical safety.

1.5. Smoking is allowed only in specially designated areas. The use of alcoholic beverages at work, as well as going to work in a state of alcoholic or drug intoxication, is prohibited.

1.6. When performing work, it is necessary to be attentive, not to be distracted by extraneous affairs and conversations, and not to distract others from work. It is forbidden to sit down and lean on random objects and fences.

1.7. It is forbidden to approach operating machines, installations, machines on which other workers work, and distract them with extraneous conversations, turn on or off (except in emergency cases) equipment, transport and lifting mechanisms, work on which is not assigned, go beyond the fences of hazardous areas, in zones of technological passages.

1.8. The employer is obliged to provide workers with overalls, safety shoes, as well as personal protective equipment in accordance with the work they perform and in accordance with applicable standards. It is forbidden to work without overalls, safety shoes and other personal protective equipment laid down in accordance with the standards.

1.9. Each employee needs:

know the place of storage of the workshop first-aid kit;
be able to provide first aid for work-related injuries.

1.10. It is allowed to store and eat food only in established and equipped places.

1.11. It is forbidden to be in production premises in outerwear, undress or hang clothes, hats, bags on equipment.

1.12. It is forbidden to clutter up passages, driveways, workplaces, approaches to shields with fire fighting equipment, fire hydrants and a common switch.

1.13. Spilled cleaners, lubricants, water, etc. on the floor. wipe off immediately.

1.14. Cleaning materials impregnated with oil, paint, solvent, put in tightly closed metal boxes. Do not scatter these materials, at the end of the shift they should be removed from the premises.

1.15. Store fuels, lubricants and flammable liquids only in a tightly closed metal container (box) or cabinet in an amount not exceeding the replacement rate. It is forbidden to leave combustible liquids and flammable liquids in the aisles, driveways and the working area of the equipment.

1.16. It is forbidden to repair equipment, fix electrical equipment and the electrical network to personnel who do not have access to these works, work near unshielded current-carrying parts, touch electrical wires, general lighting fittings, open doors of electrical cabinets, fencing of knife switches, switchboards and control panels.

1.17. Do not use lubricants for washing hands.

1.18. Finished products should be stacked carefully, on racks with a height of no more than 1,6 m from the floor (including the height of the rack).

1.19. It is forbidden to use faulty racks (pallets): with a faulty coating, with broken legs, etc., lean racks (pallets) against the machine frame or wall, as well as put them on the end, transfer, stack and disassemble the racks from a stack by one employee.

1.20. It is forbidden to use defective hand tools, as well as tools of inappropriate sizes, to scatter them around the equipment, in aisles, in driveways (keep tools and tools in specially designated places).

1.21. Perform only the work assigned by the head. It is forbidden to entrust the equipment to another person and to allow persons who are not related to the assigned work to the workplace.

1.22. It is forbidden to be in the production room after the end of work.

1.23. The employee is responsible in accordance with applicable law for compliance with the requirements of instructions, industrial injuries and accidents that occurred through his fault.

1.24. The control of the implementation of this instruction is assigned to the head of the department.

2. Safety requirements before starting work

2.1. Put on your uniform, put it in order. Prepare personal protective equipment, check their suitability.

2.2. Read the entry in the Equipment Maintenance Log. Perform an external inspection of the workplace. Make sure that there are no foreign objects on the machine, on the steps, on the fences, under the feet. Make sure there is sufficient lighting. Avoid oil spills on the floor (spills must be wiped up immediately).

2.3. Check the operation of the systems for ensuring the safe operation of the machine, safety devices, serviceability of interlocks, alarms. When the interlocks are triggered, the red signal lamp lights up. After the protection functions are restored and troubleshooting, the red light goes out.

2.4. Check the functioning of the audible alarm before starting the machine. Pay special attention to the operation of the switching, switching off and braking devices.

2.5. Report all problems to the administration and do not start work until the problems are fixed.

3. Safety requirements during work

3.1. Block the machine when performing maintenance, adjustment, changing dies, other work on the elements or units of the machine that have rotational or translational motion. To reach the desired position, unlock the machine, rotate and lock again. It is allowed to touch only a completely stopped and locked machine.

3.2. Before each start-up of the machine, make sure that there are no people in the danger zone. It is also necessary to ensure that none of the operating personnel is in the danger zone during the preparation of the machine for work and during operation of the machine.

3.3. When the start buttons are pressed, an audible signal must first be given, after which the machine starts. It is forbidden to operate the machine if the horn is defective.

3.4. When working in jog mode, it is forbidden to instruct someone to press the start button, and at the same time to work in the danger zone near rotating and moving mechanisms or to touch them.

3.5. When preparing to work the feeder, be careful when adjusting the pneumatic head, and also beware of injury to the legs when lowering the platform of the feeder slipway.

3.6. When removing sticky sheets on the feeder, stop the machine, fold the bracket up and securely fasten it with the holder above the loading table, and only then eliminate the malfunction.

3.7. When working on the receiving device, be careful. During the production process, the stacker is automatically lowered step by step to a height of 120 mm above the floor, after which the signal lamp starts flashing, i.e. it is necessary to replace the slipway.

3.8. Before starting work on the maintenance of the punching section, switch off the machine and protect it from erroneous or unauthorized start-up.

3.9. Remove and insert the matrix or the final frame smoothly and only when the machine is stopped and locked. These works are to be carried out jointly by the two of us. Wear gloves to avoid cuts when performing these tasks. Removed matrices and frames should be placed on special tables to avoid falling and injuring workers. It is forbidden to place bulky objects and parts vertically or obliquely to the machine, walls, columns.

3.10. Before carrying out maintenance and repair work, stop the machine with the emergency switch and disconnect the machine from the mains with the main switch.

3.11. Facing elements or protective and safety devices removed in the course of repair and maintenance work should be reinstalled before starting the operation of the machine, restore their functionality and check their operation.

3.12. During the operation of the punching machine, it is prohibited:

touch moving or rotating parts of the machine, stick hands into technological voids;
remove or open guards;
remove jammed or stuck sheets from the machine;
make any corrections;
clean the moving and rotating parts of the machine from dirt, stuck paper, etc.;
lubricate moving parts of the machine, make adjustments, tighten bolts and perform other types of maintenance;
leave tools, rags or other items in the car, on fences, steps;
clean, be under the feeder or under the receiving slipway;
lean on the machine, stand by yourself or allow others to enter the danger zone of the machine.

4. Safety requirements in emergency situations

4.1. In case of fire, immediately turn off the press, turn off the power supply, with the exception of the lighting network, call the fire brigade, inform the work manager and proceed to extinguish the fire using the available fire extinguishers.

4.2. If voltage (feeling of current) is detected on the metal parts of the press, the electric motor hums, in case of noise and vibration, with a sharp heating of the electric wires, the electric motor, a decrease in the number of revolutions of the electric motor shaft, sparking in the electrical equipment, a break in the ground wire, turn off the equipment, report the malfunction to the foreman and do not start work without his instructions.

4.3. Stop the equipment and disconnect it from the mains when:

interruption of the supply of electricity;
traumatic situation (getting hands, feet, clothes into the moving elements of the machine);
ingress of foreign objects into the equipment;
poor fastening of the nibbling knife;
malfunctions of equipment, safety, protective, blocking, starting, including, etc. devices;
uneven movement of the hydraulic cylinder piston.

4.4. In case of injury, first of all, release the victim from the traumatic factor, call for medical assistance, provide first aid to the victim, notify the work manager and save the traumatic situation until the causes of the incident are investigated.

5. Safety requirements at the end of work

5.1. Turn off the equipment, remove tools and fixtures to the designated places, tidy up the workplace. Make an entry in the Log about the status of the equipment.

5.2. Take off your overalls, put them in the closet.

5.3. Wash hands and face with warm soapy water.

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