Instructions on labor protection when working on a cover-making machine such as KD-3, etc.

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions on labor protection when working on a cover-making machine such as KD-3, etc. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. Persons who have passed a medical examination and have no contraindications to work in this profession (specialty), introductory briefing and briefing at the workplace are allowed to work. Workers are allowed to work independently after an internship, verification of theoretical knowledge and acquired skills in safe ways of working. In the future, at the workplace, briefings on labor protection are held at least once every 3 months.

1.2. When transferring to a new job, from temporary to permanent, from one operation to another with a change in the technological process or equipment, employees must be instructed in labor protection at the workplace.

1.3. Conducting all types of briefings must be recorded in the Briefing Log with the obligatory signatures of the person who received and conducted the briefing.

1.4. Each employee is obliged to comply with the requirements of this instruction, labor and production discipline, work and rest regime, all requirements for labor protection, safe work performance, industrial sanitation, fire safety, electrical safety.

1.5. Smoking is allowed only in specially designated areas. The use of alcoholic beverages at work, as well as going to work in a state of alcoholic or drug intoxication, is prohibited.

1.6. When performing work, it is necessary to be attentive, not to be distracted by extraneous affairs and conversations, and not to distract others from work. It is forbidden to sit down and lean on random objects and fences.

1.7. It is forbidden to approach operating machines, installations, machines on which other workers work, and distract them with extraneous conversations, turn on or off (except in emergency cases) equipment, transport and lifting mechanisms, work on which is not assigned, go beyond the fences of hazardous areas, in zones of technological passages.

1.8. The employer is obliged to provide workers with overalls, safety shoes, as well as personal protective equipment in accordance with the work they perform and in accordance with applicable standards. It is forbidden to work without overalls, safety shoes and other personal protective equipment laid down in accordance with the standards.

1.9. Each employee needs:

know the place of storage of the workshop first-aid kit;
be able to provide first aid for work-related injuries.

1.10. It is allowed to store and eat food only in established and equipped places.

1.11. It is forbidden to be in production premises in outerwear, undress or hang clothes, hats, bags on equipment.

1.12. It is forbidden to clutter up passages, driveways, workplaces, approaches to shields with fire fighting equipment, fire hydrants and a common switch.

1.13. Spilled cleaners, lubricants, water, etc. on the floor. wipe off immediately.

1.14. Cleaning materials impregnated with oil, paint, solvent, put in tightly closed metal boxes. Do not scatter these materials, at the end of the shift they should be removed from the premises.

1.15. Store fuels, lubricants and flammable liquids only in a tightly closed metal container (box) or cabinet in an amount not exceeding the replacement rate. It is forbidden to leave combustible liquids and flammable liquids in the aisles, driveways and the working area of the equipment.

1.16. It is forbidden to repair equipment, fix electrical equipment and the electrical network to personnel who do not have access to these works, work near unshielded current-carrying parts, touch electrical wires, general lighting fittings, open doors of electrical cabinets, fencing of knife switches, switchboards and control panels.

1.17. Do not use lubricants for washing hands.

1.18. Finished products should be stacked carefully, on racks with a height of no more than 1,6 m from the floor (including the height of the rack).

1.19. It is forbidden to use faulty racks (pallets): with a faulty coating, with broken legs, etc., lean racks (pallets) against the machine frame or wall, as well as put them on the end, transfer, stack and disassemble the racks from a stack by one employee.

1.20. It is forbidden to use defective hand tools, as well as tools of inappropriate sizes, to scatter them around the equipment, in aisles, in driveways (keep tools and tools in specially designated places).

1.21. Perform only the work assigned by the head. It is forbidden to entrust the equipment to another person and to allow persons who are not related to the assigned work to the workplace.

1.22. It is forbidden to be in the production room after the end of work.

1.23. The employee is responsible in accordance with applicable law for compliance with the requirements of instructions, industrial injuries and accidents that occurred through his fault.

1.24. The control of the implementation of this instruction is assigned to the head of the department.

2. Safety requirements before starting work

2.1. Put on your uniform, put it in order.

2.2. Familiarize yourself with the entries in the Journal of the technical condition of the equipment. In case of any comments, do not start work until the troubleshooting and a note in the Journal (adjuster, electrician) about the health of the equipment.

2.3. Inspect equipment and work area. Prepare the necessary devices and tools for work, check their serviceability.

2.4. Check the serviceability of the equipment, including, switching off and braking devices, the presence and strength of the fastening of fences, the reliability of the functioning of safety devices, interlocks, the presence of protective grounding, cleanliness and order at the workplace. Remove unnecessary items from the equipment (oil cans, rags, etc.).

2.5. Check and adjust workplace lighting.

2.6. Check whether the local exhaust and general supply and exhaust ventilation systems are turned on (ventilation should be turned on 10 - 15 minutes before starting work).

2.7. Immediately inform the supervisor of the noticed shortcomings and malfunctions at the workplace and do not start work until the troubleshooting and permission of the master.

3. Safety requirements during work

3.1. When preparing the machine for operation, turn on the signal lamp, turn off the general input switch.

3.2. It is forbidden to turn on the machine for a working move without the permission of the driver-foreman.

3.3. Preparatory operations, as well as operations for the readjustment of the machine, are carried out on the instructions of the foreman-driver.

3.4. When starting the machine for work, make sure that there are no service or maintenance personnel in the danger zone and give a warning signal.

3.5. It is forbidden:

when the input general switch is on:
load roll fabric and trailing paper into the machine;
change the distance between the knives for cutting the corners of the fabric;
change removable needles for removing fabric scraps;
reset format;
regulate the adhesive apparatus and other mechanisms;
clean, lubricate and troubleshoot the machine;
while the machine is running:
straighten and remove stuck cardboard sides from the feeder magazine;
remove wrinkled or straighten wrapped fabric and lagging behind;
correct and align the cardboard sides near the moving carriage;
remove the cut-out corners of the fabric stuck to the knives;
correct, remove or stick the backlog, as well as change the amount of backlog feed;
pick up and pull out binding covers from rotating calendering rollers;
adjust and put on rubber tips on the feeder suction cups;
wipe the guide rails;
wash off the calender rollers;
work on the machine in the absence or breakage of removable needles, thermostat.

4. Safety requirements in emergency situations

4.1. In the event of a fire or a fire, employees must immediately call the fire brigade, inform the work manager and proceed to extinguish the fire using the available fire extinguishers.

4.2. If voltage (sensation of current) is detected on the metal parts of the equipment, the electric motor is buzzing, the ground wire is broken, immediately turn off the equipment, report to the foreman about the malfunction of the electrical equipment and do not start work without his instructions.

4.3. Disconnect the equipment from the network, stop working and notify the workshop administration in case of equipment malfunction, if there is a smell of burning and smoke in electrical equipment, if foreign objects get into the equipment.

4.4. In the event of a power outage, vibration or increased noise levels, a sharp heating of the electric motor, a significant decrease in the number of revolutions of the motor shaft, turn off the equipment.

4.5. In case of injury, first of all, release the victim from the traumatic factor, call for medical assistance, provide first aid to the victim, notify the work manager and save the traumatic situation until the causes of the incident are investigated.

5. Safety requirements at the end of work

5.1. Remove workplace. Turn off equipment.

5.2. Take off your overalls, put them in the closet.

5.3. Wash hands and face with warm soapy water.

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