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Instructions on labor protection when working on insert-sewing machines. Full Document

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. Persons who have passed a medical examination and have no contraindications to work in this profession (specialty), introductory briefing and briefing at the workplace are allowed to work. Workers are allowed to work independently after an internship, verification of theoretical knowledge and acquired skills in safe ways of working. In the future, at the workplace, briefings on labor protection are held at least once every 3 months.

1.2. When transferring to a new job, from temporary to permanent, from one operation to another with a change in the technological process or equipment, employees must be instructed in labor protection at the workplace.

1.3. Conducting all types of briefings must be recorded in the Briefing Log with the obligatory signatures of the person who received and conducted the briefing.

1.4. Each employee is obliged to comply with the requirements of this instruction, labor and production discipline, work and rest regime, all requirements for labor protection, safe work performance, industrial sanitation, fire safety, electrical safety.

1.5. Smoking is allowed only in specially designated areas. The use of alcoholic beverages at work, as well as going to work in a state of alcoholic or drug intoxication, is prohibited.

1.6. When performing work, it is necessary to be attentive, not to be distracted by extraneous affairs and conversations, and not to distract others from work. It is forbidden to sit down and lean on random objects and fences.

1.7. It is forbidden to approach operating machines, installations, machines on which other workers work, and distract them with extraneous conversations, turn on or off (except in emergency cases) equipment, transport and lifting mechanisms, work on which is not assigned, go beyond the fences of hazardous areas, in zones of technological passages.

1.8. The employer is obliged to provide workers with overalls, safety shoes, as well as personal protective equipment in accordance with the work they perform and in accordance with applicable standards. It is forbidden to work without overalls, safety shoes and other personal protective equipment laid down in accordance with the standards.

1.9. Each employee needs:

• know the place of storage of the workshop first-aid kit;
• be able to provide first aid for work-related injuries.

1.10. It is allowed to store and eat food only in established and equipped places.

1.11. It is forbidden to be in production premises in outerwear, undress or hang clothes, hats, bags on equipment.

1.12. It is forbidden to clutter up passages, driveways, workplaces, approaches to shields with fire fighting equipment, fire hydrants and a common switch.

1.13. Spilled cleaners, lubricants, water, etc. on the floor. wipe off immediately.

1.14. Cleaning materials impregnated with oil, paint, solvent, put in tightly closed metal boxes. Do not scatter these materials, at the end of the shift they should be removed from the premises.

1.15. Store fuels, lubricants and flammable liquids only in a tightly closed metal container (box) or cabinet in an amount not exceeding the replacement rate. It is forbidden to leave combustible liquids and flammable liquids in the aisles, driveways and the working area of ​​the equipment.

1.16. It is forbidden to repair equipment, fix electrical equipment and the electrical network to personnel who do not have access to these works, work near unshielded current-carrying parts, touch electrical wires, general lighting fittings, open doors of electrical cabinets, fencing of knife switches, switchboards and control panels.

1.17. Do not use lubricants for washing hands.

1.18. Finished products should be stacked carefully, on racks with a height of no more than 1,6 m from the floor (including the height of the rack).

1.19. It is forbidden to use faulty racks (pallets): with a faulty coating, with broken legs, etc., lean racks (pallets) against the machine frame or wall, as well as put them on the end, transfer, stack and disassemble the racks from a stack by one employee.

1.20. It is forbidden to use defective hand tools, as well as tools of inappropriate sizes, to scatter them around the equipment, in aisles, in driveways (keep tools and tools in specially designated places).

1.21. Perform only the work assigned by the head. It is forbidden to entrust the equipment to another person and to allow persons who are not related to the assigned work to the workplace.

1.22. It is forbidden to be in the production room after the end of work.

1.23. The employee is responsible in accordance with applicable law for compliance with the requirements of instructions, industrial injuries and accidents that occurred through his fault.

1.24. The control of the implementation of this instruction is assigned to the head of the department.

2. Safety requirements before starting work

2.1. Put on your uniform, put it in order. Check personal protective equipment.

2.2. Familiarize yourself with the entries in the Journal of the technical condition of the equipment. In case of any comments, do not start work until the problem is fixed.

2.3. Inspect equipment and work area.

2.4. Check the serviceability of the machine, including, switching off and braking devices, the presence and strength of fastening of fences, the reliability of the functioning of safety devices, interlocks, the presence of protective grounding, cleanliness and order at the workplace.

2.5. Check if the ventilation system is turned on (ventilation should be turned on 10 - 15 minutes before starting work).

2.6. Check and adjust workplace lighting.

2.7. Notify the work manager of the noticed shortcomings and malfunctions at the workplace and do not start work until the troubleshooting and permission of the master.

3. Safety requirements during work

3.1. All preparatory operations (adjustment, cleaning, lubrication of the machine, etc.) should be performed only with the permission of the driver-foreman with the starting devices turned off and the signal lamp lit.

3.2. Check the correct alignment of the machine by turning it by hand. It is not allowed to turn it by hand when the electric motor is on. Use for sewing wire with a diameter of not more than 0,65 mm.

3.3. Only the driver is allowed to regulate and turn on the machine to the working stroke.

3.4. Before starting the machine, check that no one is in the danger area and then give a warning signal.

3.5. When filling a new coil, remove the fastening wire only with the help of wire cutters, holding its end so that the wire does not unwind.

3.6. When adjusting, use rubber fingertips, and to soften them, use individual sponge rubber dampeners.

3.7. It is forbidden:

• work on the machine if the auto-lock device does not work, turning off the wire feed when too thin booklet is fed under the sewing machines and stopping the machine when too thick booklet is received on the saddle table;
• rearrange the devices, thread the wire into them, adjust the output and auto-lock devices with the common input switch turned on.

3.8. It is forbidden during the working stroke of the machine:

• correct notebooks in the area of ​​a mechanical probe or electrical contact to automatically stop the machine;
• remove notebooks from a moving conveyor;
• remove stuck notebooks from the valves of the receiving drum;
• adjust the pressure of the guide rollers to the receiving conveyor (web);
• pick up fallen notebooks and covers from under the conveyor; troubleshoot, clean and lubricate the machine.

4. Safety requirements in emergency situations

4.1. In case of fire, turn off the machine, turn off the power supply, with the exception of the lighting network, call the fire brigade, inform the work manager and proceed to extinguish the fire using the available fire extinguishers.

4.2. If voltage (sensation of current) is detected on the metal parts of the machine, the electric motor is buzzing, the ground wire is broken, stop the machine, report the malfunction to the foreman and do not start work without his instructions.

4.3. Turn off the equipment immediately if:

• the hand got into the sewing area;
• a foreign object has entered the sewing area;
• there is a smell of burning, sparking, etc .;
• vibration and increased noise levels.

4.4. In case of injury, first of all, release the victim from the traumatic factor, call for medical assistance, provide first aid to the victim, notify the work manager and save the traumatic situation until the causes of the incident are investigated.

5. Safety requirements at the end of work

5.1. Turn off the machine, put the tools and devices in the designated places, put the workplace in order.

5.2. Take off your overalls, put them in the closet.

5.3. Wash hands and face thoroughly with warm water and soap.

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