Instruction on labor protection for the operator of automatic and semi-automatic lines, engaged in the operations of varnishing parts

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Labor safety instructions for operators of automatic and semi-automatic lines involved in varnishing operations. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. General safety requirements are set out in the Instruction "General safety requirements for professions and types of work in furniture production".

1.2. Characteristics of dangerous and harmful production factors

1.2.1. Moving machines and mechanisms, moving parts of production equipment, moving products, blanks, materials.

Sources of factors: loading device, conveyors; hoses, hose fastenings.

Effect of factor: possibility of contact with moving parts of equipment.

1.2.2. Increased dust and gas contamination of the air in the working area.

Sources of factors: harmful fumes of toxic substances contained in paints and varnishes.

Effect of the factor: harmful effects on the eyes, skin of the hands and other parts of the body.

1.2.3. Increased levels of static electricity.

Sources of the factor: absence or malfunction of grounding devices of the paint-filling machine tray, pulleys, flexible hoses for draining and filling paint and varnish materials, pipelines for supplying paint and varnish materials.

Action factor: harmful effects on the body of the worker.

1.2.4. Explosion and fire hazard.

Sources of factors: violation of fire safety requirements; formation of flammable concentrations; sparking

Action of the factor: harmful effect on the body of the worker.

1.3. Personal protective equipment: cotton robe; cotton apron with bib; respirator; goggles with indirect ventilation; antistatic shoes; technical rubber gloves.

1.4. If varnish or its components come into contact with your eyes, rinse your eyes with a stream of clean water and seek medical attention.

2. Safety requirements before starting work

2.1. Check the serviceability of the fences; boot devices; roller conveyors; pendant hooks; drying chambers, varnish pumps, baths and tanks of varnish-filling machines; pumps, hoses, hose fastenings; ventilation; electrical equipment, grounding devices; starting devices.

2.2. Check the operation of the ventilation of paint sprayers, drying chambers, and the reliability of the paint blower cover.

3. Safety requirements during work

3.1. Do not adjust the conveyor belt, clean it or repair it while the line is operating.

3.2. Do not alternately work on the line with nitrocellulose and polyester varnishes. When switching from polyester varnishes to nitrocellulose varnishes and vice versa, all equipment must be thoroughly cleaned. When working with polyester varnish initiator, do not allow it to come into contact with chemicals, steel objects, or become contaminated.

3.3. It is not allowed to work in clothes made of synthetic fabrics.

3.4. Make sure that the tanks with the working compositions of finishing materials are tightly closed during setup and repair of the line. Cover varnish and its components spilled on the floor with sand, collect them using non-ferrous metal devices and take them to a specially designated place. Wash the floor thoroughly with water and soap.

4. Safety requirements in emergency situations

4.1. Possible emergencies:

sudden cessation of exhaust ventilation and accidental spark formation, which can lead to an explosion;
accidental spill of varnish or its components in large quantities, which can lead to a significant excess of the maximum permissible concentration of harmful substances in the air of the work area.

4.2. Actions in an emergency:

immediately turn off the line and open the workshop transoms for natural ventilation;
Clean up spilled varnish and its components using respirators or gas masks with local and general ventilation turned on.

5. Safety requirements at the end of work

5.1. Stop line.

5.2. Clean and rinse the conveyor, rollers, machine head and other parts of the line.

It is not allowed to wash heads with different components of polyester varnish with the same acetone.

Cleaning of the finishing and drying equipment of the line should be done with a non-sparking non-ferrous metal tool.

5.3. Place the rags used during work and when cleaning in a special box and take it out into the yard to a specially designated place.

5.4. Draining the solvent into the sewer is not permitted.

5.5. The use of solvent for handwashing is not permitted.

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