Instructions on labor protection for a submachine gunner of a cold heading machine engaged in the manufacture of staples for air guns

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Instructions on labor protection for a submachine gunner of a cold heading machine engaged in the manufacture of staples for air guns. Full Document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. General safety requirements are set out in the Instruction "General safety requirements for professions and types of work in furniture production".

1.2. Characteristics of hazardous and harmful production factors.

1.2.1. Moving machines and mechanisms, moving parts of production equipment; moving products, blanks, materials.

Sources of factors: rotating parts of the machine, workpiece feed mechanisms, sharp ends of the wire.

Effect of factors: possible contact of the hands of the operator with the rotating parts of the machine, workpiece feed mechanisms and the possibility of injuring hands, eyes and other parts of the body with the ends of the wire.

1.2.2. Increased dust and gas content in the air of the working area.

Sources of the factor: the release of harmful fumes and toxic substances that make up the adhesive.

Effect of the factor: possible poisoning with toxic substances, secretions when gluing staples into blocks for magazine cassettes of an air gun.

1.2.3. Explosion and fire hazard.

Sources of the factor: explosive concentration of acetone vapor, sparking.

Action factor: possible injury to workers in case of fire.

1.3. Personal protective equipment: cotton suit; chrome boots with leather soles; cotton gloves; respirator "Astra-2"; goggles.

2. Safety requirements before starting work

2.1. Verify:

serviceability of feed mechanisms, mechanisms for turning on and stopping the machine, braking device;
reliability of fastening of fences and safety devices;
correct operation of local suction;
availability of carbon dioxide fire extinguishers.

2.2. Check and ensure sufficient lubrication of the machine. When lubricating, use only grease fittings.

3. Safety requirements during work

3.1. Before installing the coil of wire on the machine, make sure that there are no protruding ends of the wire.

3.2. After releasing the coil of wire from the packing bindings, tuck the end of the wire inside and prevent it from hanging from the drum during operation.

3.3. Be careful when threading the wire into the machine.

3.4. Release the stuck end of the wire only after stopping the machine with a special tool, while being careful.

3.5. Store zaponlak and glue in a dry, unheated room, protected from direct sunlight. Fill the dropper with glue only when the heater is switched on.

3.6. Monitor the correct operation of the exhaust ventilation.

3.7. Monitor the unwinding of the last turns of wire from the drum, taking precautions.

4. Safety requirements in emergency situations

4.1. Turn off equipment.

4.2. Post a table about the malfunction of the machine or equipment and report this to the direct management.

4.3. In the event of a fire or extinguishing a flame, use a nearby fire extinguisher.

4.4. The victim or bystander must notify the appropriate work manager of each accident or poisoning.

4.5. The worker must be able to provide first aid. Such assistance is provided immediately, directly at the scene and in the following sequence: first you need to eliminate the energy source of injury (switch off the engine, stop the mechanism, remove the victim from under the car, a heavy object, etc.).

Assistance should begin with the most significant that threatens life or health (in case of severe bleeding, apply a tourniquet, and then bandage the wound; if a closed fracture is suspected, apply a splint; with open fractures, first bandage the wound and then apply a splint; in case of burns, apply a dry bandage ; in case of frostbite, gently rub the affected area using soft or fluffy tissues). If spinal injury is suspected, transport the victim only in the supine position on a rigid base.

4.6. After providing first aid, the victim should be sent to the nearest medical facility.

5. Safety requirements at the end of work

5.1. Turn off equipment. Wait for it to come to a complete stop. Tidy up the workplace; remove tools, fixtures; clean the machine from dirt and dust; wipe and lubricate the rubbing parts of the machine; neatly fold the finished parts and the remaining material.

5.2. Cleaning of wood waste (sawdust, shavings, dust) from the surface of the equipment, as well as from overalls, is carried out with a brush, sweep or using vacuum cleaners.

It is unacceptable to blow the machine and clothes with compressed air.

5.3. Rags used during work and when cleaning, put the rags in a special metal box with a closing lid and take it outside the workshop to a specially designated place.

5.4. Wash hands with warm water and soap.

5.5. Report all noticed shortcomings in the operation of the equipment to the shift worker or foreman.

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