Instructions for labor protection when working on a sewing machine

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions for labor protection when working on a sewing machine. Full Document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. Individuals who have passed a medical examination, trained in the profession, instructed in labor protection at the workplace and have learned safe methods and techniques for performing work, having Group I in electrical safety, are allowed to work independently on a sewing machine.

1.2. When working on a sewing machine, an employee may be affected by dangerous and harmful production factors:

moving parts of production equipment;
increased air temperature of the working area;
increased voltage in the electrical circuit, the closure of which can occur through the human body;
insufficient illumination of the working area.

1.3. In accordance with industry standards for the free issuance of special. clothing, special shoes and other PPE, the employee uses the following special when working on a sewing machine. clothes:

cotton jacket and trousers - 12 months,
cap white - 6 months.

1.4. Please read this manual and follow it as you work. For violation of the requirements of the instructions, the perpetrators are held accountable in accordance with applicable law.

1.5. Perform only the work assigned to you by the administration and on the equipment assigned to you. Upon receipt of a new (unfamiliar) job - receive additional instruction regarding its correct and safe performance.

1.6. It is forbidden to follow any instruction if it is contrary to the safety regulations and if it can lead to an accident or an accident.

1.7. All operating equipment must be in good working order. Even short-term work on the equipment is not allowed in the absence or malfunction of grounding, fences, blocking and signaling devices.

1.8. On the territory of the organization, in production and auxiliary premises, comply with the following requirements:

1.8.1. Be attentive to the signals given by crane operators and drivers of moving vehicles and give way to vehicles.

1.8.2. Do not stand or walk under lifted or moved loads, crane jibs, scaffolding, decks or in a material handling area.

1.8.3. Do not pass in places not intended for passage, do not run across the path and do not suddenly appear in front of moving vehicles. In oncoming traffic, keep to the right side of the vehicle standing on the road bypass behind.

1.8.4. Obey the requirements of the established traffic signs.

1.8.5. Do not walk in narrow aisles between moving vehicles (cars, electric forklifts, carts, etc.) and close walls, loads or equipment.

1.8.6. Do not run on mid-flight ladders, gatherings, decks, near equipment.

1.8.7. Beware of stepping on covers of manholes, wells, pits, channels and other recesses in order to avoid falling into them.

1.8.8. Do not touch electrical equipment, busbars, electrical appliances, electrical wires, general lighting fittings and do not open the doors of electrical cabinets, consoles, etc.

1.8.9. Do not repair equipment and change electric lamps and fixtures yourself. Take measures so that burnt out electric lamps, broken and damaged fittings are replaced in a timely manner.

1.8.10. Do not remove warning labels and signs from the equipment, do not turn on the equipment after repair without the permission of the administration.

1.8.11. Do not turn on or stop (except in emergency cases) machines, machines, devices, work on which is not entrusted to you by the administration.

1.9. Do not overload devices designed for stacking loads.

1.10. Passages and approaches to energy communications (switchgears, electrical cabinets, switchboards and panels, water, air, etc.) must be free.

1.11. It is forbidden:

1.11.1. Clutter rooms, passages and workplaces.

1.11.2. Clean equipment, workplaces, overalls with flammable and combustible liquids.

1.11.3. Without connection with the performance of the assigned work, walk around the workshops and the territory of the plant, approach the working equipment and allow unauthorized persons to enter their workplace.

1.11.4. Play in production premises and on the territory of the organization, lean, lean on and sit on production equipment.

1.11.5. Dress and undress near operating equipment.

1.11.6. Work near moving parts of equipment with untidy hair under a headdress, wear clothes unbuttoned.

1.11.7. Work barefoot or in loose shoes.

1.11.8. Store home and work clothes, shoes and products at workplaces, in production and storage facilities.

1.11.9. To enter the premises for meals, canteens and buffets in overalls.

1.11.10. Wash hands with leaded gasoline, benzene and other toxic solvents.

1.11.11. At low temperatures, leave the premises outside without outerwear.

1.11.12. Use electric forklifts and other intra-factory transport as a means of transportation around the territory of the organization and inside the premises.

1.11.13. To start work in a state of alcoholic, drug intoxication, to drink drinks on the territory of the organization.

1.11.14. Throw any objects (cigarette butts, rags, production waste, etc.) into the exhaust and supply ventilation ducts.

1.12. When moving weights manually alone, the following maximum allowable loads are allowed:

1.12.1. For women over 18:

1.12.1.1. Lifting and moving weights when alternating with other work (up to two times per hour) -10 kg

1.12.1.2. Lifting and moving weights constantly during a work shift - 7kg.

1.12.1.3. The total mass of goods moved during each hour of the shift:

from the working surface up to 350 kg;
from the floor up to 175 kg.

The mass of the lifted and moved cargo includes the mass of tare and packaging.

1.12.1.4. When moving goods on trolleys or in containers, the applied force should not exceed 10 kg.

1.12.1.5. The distance for which the load is moved manually should not exceed 5 m, the lifting height from the floor is limited to 1 m, and from the working surface (table and other) - 0,5 m.

1.12.2. For men over 18, a maximum load of 50 kg is allowed. A load weighing more than 50 kg must be lifted and moved by at least 2 people

1.12.3. The movement of goods weighing more than 20 kg in the technological process must be carried out with the help of lifting vehicles and mechanization.

1.12.4. The movement of cargo in the technological at a distance of more than 25 m must be mechanized.

1.13. Eating is allowed in the premises designated for these purposes.

1.14. In case of injury or illness, immediately stop work, report the incident to the administration and contact the health center.

1.15. Provide all possible assistance to the victim in the organization and report the incident to the administration.

1.16. If you notice a violation of labor protection requirements by another employee or a danger to others, warn the employee about the need to comply with the requirements that ensure the safety of work and inform the administration about this.

2. Safety requirements before starting work

2.1. Put on overalls so that it does not restrict movement, fasten the cuffs of the sleeves and all the buttons and hooks of the clothes. Tie a tie, a scarf, a scarf so that they do not have hanging or developing ends. Tuck your hair under your headdress.

2.2. Inspect the workplace and put it in order:

2.2.1. Check that the floor in the workplace is dry and clean, not slippery, has no recesses and protruding objects.

2.2.2. Remove materials, blanks, products, production waste and other objects from under your feet and from the aisles.

2.3. Check the condition and stability of the chair and install it so that you can work comfortably.

2.4. Check if the work area is adequately lit. Install local lighting so that the work area is well lit and the light does not fall into the eyes.

2.5. Check the availability, serviceability and suitability for use of containers intended for storage and transportation of materials, products. Replace defective and inappropriate containers.

2.6. Check the serviceability and suitability of the tools and fixtures for the work being performed and lay them out in an order convenient for work. Remove defective and unnecessary tools and devices from the workplace.

2.7. Inspect the car and check:

2.7.1. The presence and serviceability of the grounding conductor (strength of connections, integrity of the conductor).

2.7.2. Availability, serviceability and reliability of fastening of the engine guard, drive belt and engine.

2.7.3. The presence of fences on the current-carrying parts of the machine (electric motor, starter, etc.) and the serviceability of the insulation of the current-carrying wires.

2.7.4. The serviceability of the drive belt and the reliability of the connection of its ends. Do not connect the ends of the drive belt with rivets or buckles.

2.7.5. Fixing the needle cap with a latch in the shuttle.

2.7.6. The oil level in the tank according to the oil gauge.

2.7.7. Serviceability of the electrical equipment of the machine (remote control, plug connectors and wires).

2.8. Report all noticed shortcomings and malfunctions to the administration and do not start work until they are eliminated.

3. Safety requirements during work

3.1. Be careful not to be distracted by extraneous matters and conversations and do not distract other employees.

3.2. When working with the student, teach him safe work methods and monitor their implementation.

3.3. Keep the workplace clean and tidy. Make sure that materials, blanks, products, waste and other objects do not lie under your feet and do not accumulate in the workplace.

3.4. Turn on the machine with the pedal smoothly, avoiding jerks.

3.5. When placing fabric under the presser foot, keep your fingers away from the needle.

3.6. Do not keep your foot on the pedal while threading the needle or bobbin (hook).

3.7. Rotate the flywheel of the machine only towards you.

3.8. Do not pull the fabric while sewing.

3.9. Do not place scissors and other tools and materials in close proximity to moving parts of the machine.

3.10. Switch off the electric motor of the machine with the push-button switch:

3.10.1. During a temporary stoppage of work or when leaving the area of observation of the machine.

3.10.2. At the time of installing and changing the needle and bobbin (shuttle).

3.10.3. At the time of lubrication, cleaning, cleaning the machine.

3.10.4. When a machine malfunction is detected.

3.11. Repair and adjustment of the machine, as well as putting the belt on the pulleys, are allowed only by fitters. seamstresses are prohibited from performing these operations.

3.12. If during the shift the machine or the protective devices on it were repaired or rearranged, work on the machine can only be resumed at the direction of the foreman, who is obliged to personally check the operation of the machine and the serviceability of the protective devices.

4. Safety requirements in an emergency

4.1. If the electric motor overheats, as well as the appearance of voltage on the metal parts of the machine or on its starting devices (feeling of an electric current), immediately turn off the machine and report the incident to the administration.

5. Safety requirements at the end of work

5.1. Disconnect the machine from the mains using the push button switch and remove the plug from the socket.

5.2. Wipe the machine thoroughly to remove dust and lubricate well.

5.3. Place materials, finished products, blanks and tools in the places provided for them.

5.4. Give the workplace and the car in order to the foreman or shift worker. Inform them of any malfunctions and shortcomings noticed during operation and the measures taken to eliminate them.

5.5. Take off your protective clothing, dust it off, and hang it up so that it can air out and dry. It is forbidden to leave oiled rags, rags and matches in the pockets of overalls.

5.6. Wash your face and hands thoroughly with warm soapy water or take a shower.

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