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Labor protection instructions for the mass preparer. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. Persons at least 18 years of age who have undergone introductory and initial instruction at the workplace and have been trained in safe work methods and techniques are allowed to work as a mass preparer.

1.2. The mass preparer must comply with the internal regulations adopted at the enterprise and comply with the safety requirements set out in these instructions.

1.3. For failure to comply with the requirements of these instructions, the mass preparer is liable in accordance with current legislation.

2. Safety requirements before starting work

Before starting work, the mass preparer must:

2.1. Put on overalls, safety shoes.

2.2. Receive a task to perform the work from a foreman or supervisor and undergo on-the-job training taking into account the specifics of the work being performed.

2.3. After receiving the task from the foreman or work manager, the mass preparer must:

  • prepare the necessary personal protective equipment (respirator for respiratory protection);
  • check the workplace and approaches to it for compliance with safety requirements;
  • check the presence and serviceability of guards, drive drums, and interlocks to shut off the conveyor at any point;
  • check the operation of switches, sound signals;
  • make sure there is adequate lighting in the workplace.

3. Safety requirements during work

3.1. When performing work, the mass preparer is obliged to:

  • comply with the requirements of the technological instruction;
  • work on equipment only with ventilation turned on using personal protective equipment;
  • to use serviceable tools and devices for work;
  • do not allow unauthorized persons to be on the work site and do not delegate your work to them;
  • do not leave the workplace without the permission of the shift foreman;
  • do not leave equipment in operation unattended.

3.2. Before starting the conveyor equipment, the mass preparer must:

  • give a sound signal and make sure that the start is safe for workers;
  • monitor the level of pouring bulk materials onto the belt;
  • Monitor the correct movement of the belt and the tension of the belt. If the belt slips or runs off, turn off the conveyor and call an on-duty mechanic.

3.3. During the operation of the belt conveyor, the mass preparer is prohibited from:

  • clean up spilled materials;
  • keep the tape from sliding off the drum with any random objects (bars, boards, etc.);
  • beware of a sudden reverse run of the tape;
  • repair and tighten the tape;
  • transport heavy objects (parts, products) along the belt.

3.4. When servicing mills, the mass preparer must:

  • When loading and cleaning, hang a sign on the start buttons with the explanatory inscription “Do not turn on people working”;
  • to eliminate material hanging in the loading funnel, use wooden boards;
  • if necessary, use portable lamps with a voltage of 36 V;
  • ensure that the loading openings on the site are closed with special grates, which are removed only as necessary when loading the mills;
  • Observe safety precautions when pumping hot slip from mills. Wear gloves when working; if the hose comes off the drain tap, close the tap.

3.5. When stopping mills and mixers for repairs, the mass preparer must ensure that:

  • electric motors of drives of mills and mixers are disconnected from power supply;
  • a prohibition sign is posted on the starting devices with the explanatory inscription “Do not turn on people working”;
  • with open hatches, inventory fences are installed on the mixers.

3.6. When working with a diaphragm pump, the mass preparer must observe the following safety precautions:

  • before turning on the pump, check the hoses (cuts, gusts);
  • check the fastening of the hoses and make sure that they are in good condition and reliable;
  • if the hose suddenly breaks or slips off the nut-mouth, close the tap at the pump inlet and turn off the pump;
  • move the pump in a state disconnected from the mains.

4. Safety requirements in emergency situations

4.1. In cases:

  • sudden power outage;
  • failure of equipment, interlocks, fencing devices, sound alarms;
  • the appearance of unusual knocks, noises, vibrations in the operation of the equipment;
  • bearing overheating;
  • voltage detection on metal parts;
  • smells of burning or smoke in the workplace

mass preparer is obliged:

  • turn off the equipment immediately;
  • post a safety sign on the starting device that says “Do not turn on people working.”

4.2. If an injury occurs, the mass preparer is obliged to notify the master and go to the health center. If someone else is injured, it is necessary to provide first aid to the victim and take him to the health center, and inform the foreman about the incident. If possible, the entire situation in which the accident occurred should be preserved, unless this is dangerous for others.

4.3. If a fire or signs of combustion are detected (smoke, burning smell, increased temperature, etc.), the mass preparer must:

  • immediately report this by phone ______, and you must provide the address of the enterprise, the location of the fire, and also provide your last name;
  • take, if possible, measures to evacuate people, extinguish the fire (with primary fire extinguishing means) and preserve material assets.

5. Safety requirements at the end of work

5.1. Upon completion of work, the mass preparer is obliged:

  • turn off the equipment;
  • tidy up the workplace;
  • remove the tool to the place provided for this;
  • put away overalls and personal protective equipment in a storage place.

Report all violations of safety requirements that occurred during the work to the foreman or work manager.

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