Instruction on labor protection for a bus fitter

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions on labor protection for a bus assembler. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. Individuals who have passed:

induction training;
fire safety briefing;
initial briefing at the workplace;
training in safe working methods and techniques for at least a 10-hour program (for work that is subject to increased safety requirements - a 20-hour program);
electrical safety training in the workplace.

To perform the duties of a bus assembler, persons who have been trained under a special program and have a certificate of qualification, who do not have medical contraindications for this profession, are allowed.

1.2. The bus assembler must pass:

repeated briefing on labor safety at the workplace at least every three months;
unscheduled briefing: when changing the technological process or labor protection rules, replacing or modernizing production equipment, fixtures and tools, changing working conditions and organization, in case of violations of labor protection instructions, breaks in work for more than 60 calendar days (for work, to which are subject to increased security requirements - 30 calendar days);
dispensary medical examination - annually.

1.3. The bus assembler must:

comply with the internal labor regulations established at the enterprise;
comply with the requirements of this manual, fire safety instructions, electrical safety instructions;
comply with the requirements for the operation of equipment;
use for its intended purpose and take care of the issued personal protective equipment.

1.4. The bus assembler must:

be able to provide first (pre-medical) assistance to the victim in an accident;
know the location of first aid, primary fire extinguishing equipment, main and emergency exits, evacuation routes in case of an accident or fire;
perform only the assigned work and not transfer it to others without the permission of the foreman or head of the workshop;
during work, be attentive, not be distracted and not distract others, do not allow persons who are not related to work to the workplace;
keep the workplace clean and tidy.

1.5. The bus assembler must know and follow the rules of personal hygiene. Eat, smoke, rest only in specially designated areas and places. Drink water only from specially designed installations.

1.6. If any malfunctions of equipment, fixtures, tools and other shortcomings or hazards are found in the workplace, immediately inform the foreman or head of the workshop. You can start work only with their permission after the elimination of all deficiencies.

1.7. If a fire is detected or in the event of a fire:

turn off the equipment;
inform the fire brigade and administration;
start extinguishing the fire with the primary fire extinguishing equipment available in the workshop in accordance with the fire safety instructions.

If there is a threat to life, leave the premises.

1.8. In case of an accident, provide the victim with first (pre-medical) aid, immediately report the incident to the foreman or head of the workshop, take measures to preserve the situation of the incident (equipment condition), if this does not create a danger to others.

1.9. For non-compliance with the safety requirements set forth in this manual, the fitter is responsible in accordance with applicable law.

1.10. The main dangerous and harmful production factors are:

moving and rotating parts and components of the car;
sharp edges of parts;
flying particles and chips during disassembly and assembly of units, as well as during machining of parts;
hot surfaces of the engine, cooling systems, etc.;
exhaust gases resulting from the combustion of fuels and lubricants;
collision and collision with people by intrashop transport;
falling tools, parts, components and transported goods.

1.11. In accordance with the "Norms for the free issuance of personal protective equipment to workers and employees", a bus fitter is issued a cotton suit for a period of 12 months, combined gloves for 2 months.

1.12. For outdoor work in winter, additionally: a cotton jacket with an insulating lining, cotton trousers with an insulating lining.

2. Safety requirements before starting work

2.1. Make sure that it is in good condition and put on special clothes, fasten it with all buttons, put your hair under a headdress.

2.2. Check whether the aisles and the workplace are blocked by foreign objects. Make sure that the workplace is well lit so that the light will not dazzle your eyes. The voltage of local lighting should not exceed 42 V, and portable electric lamps 12 V.

2.3. Check the necessary tools and fixtures for the job and make sure they are in good condition. Remove defective tools and devices from the workplace. Carry the working tool in a special bag or box.

2.4. Familiarize yourself with the upcoming work, think over the order of its implementation.

3. Safety requirements during operation

3.1. Before working with lifting devices (hoists), check their serviceability and make sure that the brake, slings and chain are reliable by lifting the load to a small height.

3.2. When working with wrenches, it is necessary to select them according to the size of the nuts, correctly apply the wrench to the nut.

3.3. It is only permitted to check the alignment of the holes with a conical mandrel, and not with a finger.

3.4. Before using a portable lamp, make sure that there is a protective net, that the cable and its insulation are in good condition.

3.5. It is forbidden:

connect the power tool to the network in the absence or malfunction of the plug;
carry the power tool, holding it by the cable, and also touch the rotating parts with your hand until they stop;
direct the jet of air at yourself or others when operating a pneumatic tool.

3.6. When lifting the car, place the jack on a solid and stable wooden lining. The height of its rise must correspond to the required height of the vehicle and its components. You can work under the car only after installing it on the tragus.

3.7. When working with an electric hoist, follow the labor protection instructions for persons using floor-operated hoisting machines and having a certificate.

3.8. When working on drilling, grinding machines, you should follow the labor protection instructions for persons using this equipment and having a certificate.

3.9. Use special clamping devices when replacing, disassembling and assembling springs.

3.10. Before performing work related to turning the crankshaft and cardan shaft, check whether the ignition and fuel supply are turned off (for diesel vehicles), put the gear lever in neutral position, and release the parking brake system. After completing the work, tighten the parking brake lever and engage first gear again.

3.11. When cutting, chasing and similar work, wear protective goggles.

3.12. When adjusting a running engine indoors, use a hoseless local suction or cap hoses to remove exhaust gases into the atmosphere. In the absence of the indicated suctions, it is not allowed to work indoors with the engine running.

3.13. When working with a pneumatic tool, you must:

work only with a serviceable tool, the valves must be adjusted so that they open easily, when the pressure on the control handle stops, they quickly close and do not let air in the closed position;
connect hoses to the tool and disconnect them from the tool after turning off the air supply. Before connecting to the instrument, thoroughly blow out the hose;
work only in protective glasses;
use abrasive wheels obtained in the tool pantry and specially designed for pneumatic machines;
check the fastening of the protective cover on the abrasive wheel.

3.14. When working with power tools, you must:

use dielectric gloves, galoshes or rugs;
monitor the health of the insulation, power tools, secure fastening of the ground wire and plug with a ground contact;
during breaks in work, disconnect the tool from the plug connection.

Connect the power tool to the network only with a special plug connection.

3.15. Approaching an open fire, lighting matches, if hands and overalls are moistened with gasoline, is not allowed.

3.29. It is not allowed to store flammable liquid and cleaning oily material at the workplace.

4. Safety requirements in emergency situations

4.1. In case of loss of stability of the components and assemblies of vehicles during assembly work, they should be stopped and reported to the foreman or work manager about the incident. After that, locksmiths must take part in preventing arbitrary movement of machine parts.

4.2. In the event of a fire, it is necessary to stop work, take part in extinguishing the fire (with fire extinguishers, asbestos blankets, sand or a strong stream of water), and if it is impossible to eliminate the fire, call the fire brigade by phone 01 and notify the management.

5. Safety requirements at the end of work

4.1. Tidy up your workspace. Wipe tools and accessories and put them in the place provided for them.

4.2. Inform the foreman or foreman about the work performed, the shortcomings noticed that were identified in the process of work.

4.3. Remove and put special clothes in the closet, wash hands and face with soap and water, take a shower. Do not use chemicals for washing.

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