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Instructions on labor protection for the weigher of the elevator. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. Persons under the age of 18 who have undergone a medical examination, introductory health and safety briefing, on-the-job briefing, and appropriate training in a training center, who have completed an internship under the guidance of a shift foreman or a qualified worker with at least 3 years for 12-15 shifts, knowledge test (permission) by the qualification commission of the plant.

1.2. The employee must comply with the internal labor regulations of the enterprise, exclude the use of alcoholic, narcotic and toxic substances before work and during work. Smoking is allowed only in designated areas.

1.3. The employee must know and comply with the safety requirements when using the elevator. When walking up stairs, hold on to the railing. Observe safety precautions when walking on the territory of the plant.

1.4. The weigher works under the direct supervision of the shift foreman, clearly and promptly fulfills his orders.

1.5. The workplace and operating equipment must be kept clean.

1.6. When servicing scales, turntables, elevator heads, dangerous and harmful factors are:

  • rotating parts;
  • drive;
  • electric current, static electricity;
  • increased temperature of equipment bearings;
  • the possibility of fire or explosion;
  • increased dust and noise;
  • low light.

1.7. According to standard industry standards, a weigher is required to wear overalls: a cotton suit, leather or cloth boots, a cotton cotton jacket, and a respirator.

1.8. Accidents can result from:

  • imperfection or lack of guards for rotating parts, drives;
  • cleaning around moving and rotating parts.

1.9. With increased dust content of the air and the presence of an open flame and other sources of elevated temperature in the room, an explosion of the dust-air mixture is possible.

1.10. The source of ignition may be the slipping of technical lines on the fans; when the tape comes off the elevator drum and rubs it against the casing.

1.11. In the event of a fire, the weigher must comply with all requirements in accordance with the instructions.

1.12. In cases of injury, an employee or an eyewitness must immediately inform the shift foreman or the head of the workshop, who is obliged to organize assistance to the victim, if necessary, call an ambulance or contact the health center (tel. _______).

1.13. The worker must have practical skills in providing first aid to the victim: be able to stop bleeding, apply bandages to wounds or a burnt place, bring the victim to consciousness, and perform artificial respiration.

1.14. The weigher must know and comply with the requirements of this manual, use PPE correctly, know and observe the rules of personal hygiene.

1.15. The employee is responsible for violation of the requirements of this instruction in accordance with the procedure established by the Internal Labor Regulations of the plant and the current legislation.

2. Safety requirements before starting work

2.1. When starting work, the weigher must wear overalls. The cuffs of the sleeves and trousers of the suit must be fastened. Remove hair under the headdress. Have personal protective equipment.

2.2. The weigher must familiarize himself with the results of the previous shift, find out all the existing technical problems in the operation of equipment, aspiration installations, their causes, and ways to eliminate them.

2.3. Carefully inspect the workplace and check:

  • sanitary condition of the workplace;
  • whether there are foreign objects in the workplace;
  • are the aisles free;
  • serviceability of the equipment located on the floor;
  • correct lighting;
  • tightness of equipment, air ducts;
  • by external inspection, make sure that the electrical equipment, grounding wires, and alarms are in good condition;
  • availability and serviceability of tools and devices;
  • serviceability of drive guards.

2.4. In the event of a malfunction, inform the shift foreman and act on his instructions.

2.5. An audible signal must be given before the equipment is put into operation.

3. Safety requirements when performing work

3.1. When starting elevators, make sure that

  • prior to the launch of the elevator, the corresponding aspiration network is put into operation;
  • buckets of elevators do not touch the walls of pipes, casings of the head or shoe of the bucket elevator;
  • all mechanisms work smoothly, without extraneous sounds.

During work:

  • do not touch moving parts of the equipment;
  • do not remove the guards from the rotating mechanisms of bucket elevators and aspiration installations;
  • do not stand on equipment, fans, electric motors.

3.3. Harmful factors are:

  • increased dust and noise;
  • low light.

3.4. Swivel pipes located at a height above 2 m from the floor must have a fixed ladder for access. Turning circles should be cleaned with the electric motor switched off. The bulk tray must be free of burrs and sharp edges. It is forbidden to correct the bulk tray, remove foreign objects, take grain samples during the operation of the transport.

3.5. Cleaning of the overhead hopper grate should be done only with a special scraper.

3.6. Monitor the sealing of equipment and air ducts.

3.7. Clean up spills of the product in a timely manner, prevent its accumulation in moving and rotating parts. Dust cleaning in the room is carried out according to the schedule.

3.8. Keep the workplace in proper order, clean the premises where the elevator heads, fans are installed, only after they stop.

3.9. In the event of extraneous noise, shock, vibration, the equipment should be immediately turned off and reported to the shift foreman.

3.10. When the remote control is removed, the elevator is launched near the head.

3.11. The stop of elevators, except from the remote control, should be at the head and shoe.

4. Safety requirements in emergency situations

4.1. In the event of dangerous pre-emergency situations (the smell of a heated product, burning, smoke, foreign objects getting into the equipment, blockage of equipment with products, etc.), all technological, transport and aspiration equipment must be stopped and carefully checked. It can be launched only after the causes of the problems have been identified and eliminated.

4.2. If a fire of dust or a product is detected in process, transport or aspiration equipment or in the event of an explosion of dust-air mixtures, local explosions in process equipment, it is necessary:

  • by pressing the "Stop" button of the emergency shutdown, stop all equipment;
  • immediately notify the shift foreman, shop manager;
  • start extinguishing the fire with the available fire extinguishing means;
  • in the event of a threat to life, leave the premises.

4.3. Emergency shutdown of elevators is to be carried out by pressing the "Stop" button installed near the head or shoe to immediately stop the bucket elevator in case of:

  • the appearance of the smell of burning or flame;
  • ignition of wiring or sparking of electrical equipment;
  • fill up the elevator with the product.

4.4. Extinguish ignited electrical equipment with dry sand or carbon dioxide fire extinguishers.

4.5. In case of injury or sudden illness, the victim must inform the shift foreman and contact the health center.

4.6. In cases of injury, an employee or an eyewitness must immediately inform the shift foreman or the head of the workshop, who is obliged to organize assistance to the victim, if necessary, call an ambulance or contact the health center (tel. _______).

4.7. The worker must have practical skills in providing first aid to the victim: be able to stop bleeding, apply bandages to wounds or a burnt place, bring the victim to consciousness, and perform artificial respiration.

5. Safety requirements at the end of work

5.1. Clean the workplace using long-handled brushes and other equipment for safe work.

5.2. Transfer the workplace, tools and fixtures to the shifter, informing him of the malfunctions that have occurred and the measures taken to eliminate them.

5.3. After the shift is completed, take a shower, put the overalls in the wardrobe, change into personal clothes.

5.4. Without the knowledge of the head of the workshop, it is not allowed to be on the territory of the plant or in the workshop after the end of the shift.

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