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Instructions on labor protection for the transporter of the waste warehouse. Full Document

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. Persons at least 18 years of age who have previously passed a medical examination, as well as an introductory safety briefing and briefing at the workplace, who have studied these instructions and have been trained in safe working methods at the workplace, who have worked for 12-14 shifts under supervision, are allowed to work as a waste warehouse transporter. an experienced worker or foreman who has a work permit after an internship and has a safety certificate.

1.2. The conveyor operator works under the direct supervision of the shift foreman of the site, clearly and promptly fulfills his orders.

1.3. The employee must know and comply with the safety requirements when using the elevator. When walking up stairs, hold on to the railing. Observe safety precautions on site.

1.4. The transporter must know the fire safety rules and, if signs of fire are detected, must immediately turn off the power to the equipment, report the fire to the fire department of the enterprise by calling _______ and take measures to eliminate the fire with primary extinguishing agents.

1.5. The employee must know and comply with the internal labor regulations of the plant. Before work and during work, do not allow the use of alcoholic beverages, narcotic and toxic drugs. Smoking is allowed only in specially designated areas.

1.6. In the event of an accident, it is necessary to provide first aid to the victim, inform the foreman or head of the workshop, call a doctor if necessary, maintain the workplace environment and the condition of the equipment as they were at the time of the accident, if this does not threaten the health and life of others and does not lead to accidents.

1.7. When servicing the waste storage equipment (chain conveyor, bucket elevator, fan, crusher, sluice gates), the transporter may be exposed to dangerous and harmful factors:

• rotating parts;
• drive;
• moving conveyor chain;
• electricity;
• static electricity;
• increased temperature of the bearings, the possibility of fire or explosion;
• increased dustiness, noise;
• insufficient illumination of the workplace.

1.8. The transporter, in accordance with industry standards for the free issuance of overalls and PPE, is provided with:

• cotton suit with a wear period of 6 months;
• leather boots with a wear period of 12 months;
• cotton mittens with overlays with a wear period of 3 months;
• wear respirator.
• In winter additionally:
• a cotton cotton jacket with a wearing period of 36 months;
• cotton cotton trousers with a wearing period of 36 months.

1.9. Typical causes of accidents are:

• imperfection or lack of guards for rotating parts and drives;
• operation of a chain conveyor with open box covers;
• elimination of blockages when the equipment is running.

1.10. With increased dust content in the air and the presence of an open flame or other sources of elevated temperature in the room, an explosion of the dust-air mixture is possible.

1.11. The source of ignition may be the slipping of the drive belts, the ingress of metal objects into the crusher.

1.12. The conveyor must know the safety rules when servicing the crusher and when cleaning the magnetic column.

1.13. The employee is responsible for violation of the requirements of this instruction in accordance with the procedure established by the Internal Labor Regulations of the plant and the current legislation.

2. Safety requirements before starting work

2.1. Tidy up your work clothes:

• fasten the cuffs of the sleeves;
• fill the clothes so that there are no hanging ends;
• if necessary, wear gloves, goggles, a respirator;
• before loading waste into the car - put on a respirator and goggles.

2.2. To get acquainted with the results of the work of the previous shift, to make an external inspection of the equipment.

2.3. Check the presence of guards, their serviceability and reliability of fastening at the places of their installation, the presence of equipment grounding. It is only allowed to remove or open guards after the drive of the machine has been switched off and the movement of its rotating parts has completely stopped.

2.4. Check if the work area is adequately lit.

2.5. Use only serviceable tools, fixtures, portable ladders.

2.6. It must be remembered that it is forbidden to work on faulty equipment.

2. Safety requirements during work

3.1. When putting the equipment into operation, make sure that:

• the aspiration network is included in the work;
• drive belts are tight.

3.2. The employee must monitor the receipt of the product on the conveyor, not to allow it to be overloaded.

3.3. To avoid injury, do not:

• touch the moving parts of the conveyor;
• remove guards from rotating mechanisms;
• remove foreign objects that have got inside the conveyor, remove blockages while the equipment is running;
• stand on equipment, electric motors;
• remove and put on drive belts when the rotor of the electric motor rotates.

3.4. Keep the workplace in proper order, clean the dust from the equipment regularly after it stops.

3.5. If foreign objects get into the sluice gate or its blockage, the removal of foreign objects and the elimination of the blockage should be carried out only after the impeller rotation has completely stopped.

3.6. Avoid accumulation of dust in cyclones.

3.7. All hatches of waste bins in the ceilings must be closed with sealed covers and safety grilles, locked with locks.

3.8. If it is necessary to clean the bunker, the descent into the bunker is carried out with the permission (work permit) of the senior foreman of the flour and cereals section. Only a specially trained person on a winch for lowering people into the silo can descend into the bunker. Work on cleaning the bunker should be carried out in accordance with the instructions for those working when lowering and working in silos, bunkers.

3.9. It is strictly forbidden to descend into the bunker for punching the compacted waste or collapsing the vaults. Punching of caked waste in bunkers, bringing down arches and overhangs should be done only through the bunker grate.

3.10. When lifting into the body of a car for loading waste, it is necessary to use a serviceable portable ladder, equipped with hooks at the top, thrust bearings at the bottom and fastened with coupling bolts. Having fitted the car for loading, the driver must put it on the handbrake.

3.11. Safety requirements during work when servicing the crusher.

3.12. The crusher must be started at idle, and the loading should be carried out gradually, opening the hopper valve.

3.13. During the operation of the crusher, it is necessary to systematically monitor its operation, monitor the load of the electric motor using an ammeter, avoiding its overload or underload, and the uniform flow and output of the product.

3.14. It is necessary to monitor the operation of the bucket elevator, the chain conveyor, and the reliable operation of the magnetic protection. Clean the magnets at least once per shift.

3.15. It is forbidden to open the covers of the crusher during its operation.

3.16. Elimination of any kind of malfunctions, lubrication of bearings, repairs, replacement of parts is allowed only when the equipment is completely stopped and disconnected from the power supply, posted posters "DO NOT INCLUDE! PEOPLE WORK".

3.17. Work only if there are serviceable drive guards, monitor the tightness of equipment, gravity flows, air ducts.

3.18. Check bearings for heat. The temperature of the bearing housing must not exceed 60°C.

4. Safety requirements in emergency situations

4.1. Accidents and accidents can lead to:

• ingress of metal objects into the equipment;
• breakage of hammers (in a crusher), breakage of buckets (in elevators);
• bearing failure;
• pressing the product, increased dustiness;
• the presence of voltage on the body of electrical equipment;
• damage to the insulation of the electrical wiring;
• getting into the danger zone of the equipment (grabbing hands, clothes, etc.).

4.2. In the event of a fire in the room, the transporter must immediately turn off the equipment with the "STOP" button, notify the master, call _______ to inform the fire department of the enterprise, start extinguishing the fire with the available fire extinguishing equipment, in case of a threat to life - leave the room. Works on extinguishing a fire before the arrival of the work manager (chief engineer) are carried out under the guidance of a foreman.

4.3. If smoldering dust is found in the bunkers, it is not allowed to independently eliminate the source. It is necessary to urgently evacuate from the premises and inform the fire department of the enterprise.

4.4. In the event of an emergency that led to injury to an employee, take measures to provide the injured person with medical care, if necessary, call a doctor, ensure the safety of the situation as it was at the time of the incident, if this does not threaten the life and health of others and does not lead to an accident, put to the knowledge of the master.

5. Safety requirements upon completion of work

5.1. At the end of work, turn off all equipment.

5.2. Put in order the workplace, serviced equipment.

5.3. Report all detected problems and the measures taken to the master.

5.4. Tidy up overalls, PPE, put away in the place allotted for storage.

5.5. Take a shower before changing into personal clothes.

5.6. It is forbidden to stay on the territory of the enterprise after the end of the shift without the knowledge of the management.

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