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Instructions on labor protection during maintenance of the machine of the grain cleaning department. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. Persons at least 18 years of age, of any gender, who have previously passed a medical examination, as well as introductory instruction on labor protection and fire and explosion safety, instruction at the workplace and appropriate training in the profession in a training plant, who have completed an internship under the guidance of a shift foreman or a qualified worker, are allowed to service the machines of the grain cleaning department. with work experience of at least 3 years for 12-15 shifts, having permission to work independently after the internship, certified in safety, having a certificate in safety.

1.2. The upholsterer is obliged to comply with the internal labor regulations of the plant, to exclude the use of alcoholic, narcotic and toxic drugs. Smoking is allowed only in specially designated areas, outside industrial buildings and structures. The employee is obliged to comply with safety requirements when using the elevator. When walking on stairs, hold on to the railing. Observe safety precautions while on the territory of the plant.

1.3. When servicing the machines of the grain cleaning department, the employee may be exposed to dangerous and harmful factors:

  • rotating drive parts;
  • increased voltage of electric current;
  • static electricity;
  • vibration;
  • insufficient lighting of the working area;
  • the possibility of an explosion or fire.
  • increased noise;
  • increased dustiness.

1.4. According to industry standards for the free issue of overalls and personal protective equipment (PPE), the upholsterer is provided with:

  • cotton suit;
  • cotton helmet;
  • leather boots;
  • cotton cotton jacket;
  • cotton mittens;
  • headphones (earplugs).

1.5. The upholsterer works under the direct supervision of the shift foreman, clearly and promptly fulfills his orders.

1.6. To ensure fire and explosion safety, the upholsterer is obliged to monitor the mode of operation of the equipment in the grain cleaning department (heating temperature of bearings, electric motors of scouring machines, stone removers, intensive moistening machines, augers, dust content, extraneous knocking in bucket elevators, product support of grain cleaning machines).

1.7. The upholsterer needs to clean the magnetic separators at least once per shift with a hard brush in gloves.

1.8. In all cases of injury, the upholsterer must immediately inform the shift foreman or head of the workshop, provide assistance to the victim, if necessary, call an ambulance by phone 03 or contact the health center (tel. _______).

1.9. The upholsterer must have practical skills in providing first aid to the victim: be able to stop bleeding, apply bandages to wounds or a burnt place, bring the victim to consciousness, and perform artificial respiration.

1.10. The employee is obliged to know and comply with the requirements of this instruction, the rules of personal hygiene, and the correct use of overalls and PPE.

1.11. The employee is responsible for violation of the requirements of this instruction in accordance with the procedure established by the internal labor regulations of the plant and the current legislation.

2. Safety requirements before starting work

2.1. When starting work, the upholsterer must put on overalls, carefully tuck them in, avoiding hanging ends, remove the hair under the headdress, shoes should be comfortable, closed, without heels.

2.2. The employee must familiarize himself with the results of the previous shift, find out all the existing technical problems in work, equipment, and their causes.

2.3. Carefully inspect the workplace and check if there are any foreign objects in the workplace, whether the passages are free.

2.4. Check the serviceability of lighting, the availability of the necessary equipment, tools, fixtures.

2.5. By external inspection, check the serviceability of the equipment, the temperature of the bearings, electric motors, the load, the presence and serviceability of fences, drives, the serviceability of electrical equipment, signaling means, grounding means, aspiration networks.

Before starting the equipment of grain cleaning machines, you should make sure that there are no foreign objects in the workplace, that guards are fixed, and that all mechanisms and devices are in good condition.

When remote starting, when you hear a beep, you need to move away from the machine to a safe place. Aspiration networks should be interlocked with the equipment and switched on for 15-20 seconds. earlier, and stop for 15-20 seconds. Later.

2.8. In the event of a malfunction, inform the shift foreman and act on his instructions.

2.9. Comply with industrial hygiene requirements at the workplace.

3. Safety requirements during work

3.1. The upholsterer is obliged to monitor the operation of the equipment of the grain cleaning department. Machines should work without knocking and bumps. Monitor the uniform flow of the product into the machines, storage bins, and the output of the product from them. Control and ensure the tightness of hatches and connections. Monitor the tension of the drive belts, the heating of the bearings. The temperature of the bearing housing must not exceed 60°C.

3.2. Avoid spillage of the product around the machines, regularly clean the equipment from dust (during a stop), blockages on the floor.

3.3 In case of a violation of the normal course, the appearance of knocking, vibration, the machine must be immediately stopped, the product supply to it must be stopped. Clear blockages in the car with scrapers.

3.4. During operation, remove dust from the outside. Keep the workplace in good order.

3.5. To avoid injury, an employee must not:

  • remove the drive guards during operation;
  • turn on the machine with the guard removed;
  • stand on a running machine;
  • make repairs while the equipment is in operation;
  • cleaning the working bodies of the machines from the product until the machine stops completely;
  • put on drive belts when the electric motor is on;
  • rotate the impeller of the sluice gate by the blades;
  • clean the shoes of elevators with hands without scrapers.

To prevent explosions and fires in the grain cleaning department, RCS (speed control relay), overpressure sensors, and magnetic protection should be installed.

Magnets are cleaned at least once per shift, with the subsequent delivery of metal to the laboratory and entering data on the amount and nature of metal impurities in a journal.

3.8. When cleaning the suction ducts, it is strictly forbidden to stand on the horizontal sections of the ducts, to attach ladders to them.

4. Safety requirements in emergency situations

4.1. In the event of dangerous pre-emergency situations (the smell of a heated product, burning, smoke, foreign objects getting into the equipment, blockage of equipment with a product, etc.), all technological, transport and aspiration equipment must be stopped and carefully checked. It can be launched only after the causes of the problems have been identified and eliminated.

4.2. Emergencies or accidents can lead to:

  • ingress of foreign objects into the working area;
  • the appearance of extraneous sounds in elevators, upholstery, separators, BShU-1, stoners, trieres;
  • the appearance of machine vibration;
  • violation of tightness of joints and increased dust emission;
  • sparking or ignition of electrical equipment and wiring;
  • increased heating of the electric motor;
  • getting into the danger zone or trapping hands, clothes of people with rotating parts;
  • product fire.

4.3. In the event of an emergency, the upholsterer is obliged to stop the equipment, cut off the supply of product to it and inform the shift foreman and take measures to eliminate the malfunctions.

4.4. In the event of a fire or explosion, the upholsterer must:

  • by pressing the emergency button "STOP" stop all technological, transport and aspiration equipment and report the accident to the duty officer;
  • notify all service personnel about the accident;
  • if necessary, proceed with the liquidation of the accident;
  • report to the fire and watch guard of the plant by phone _______;
  • start extinguishing the fire with the available fire extinguishing means;
  • if necessary, provide first aid to the victim - artificial respiration, dressing the wound, tourniquets indicating the time for bleeding and, if necessary, call an ambulance by phone 03.
  • in the event of a threat to life, leave the premises.

4.5. In case of injury or sudden illness, the employee must inform the shift foreman and contact the health center.

5. Safety requirements at the end of work

5.1. Report all detected safety violations to the shift foreman or shop manager.

5.2. At the end of the shift, the employee must tidy up his workplace, using long-handled brushes and other equipment for safe work.

5.3. Transfer the workplace, tools and fixtures to the shifter, informing him of the malfunctions that have arisen, comments during work and the measures taken to eliminate them.

5.4. Before changing into personal clothes, take a hygienic shower, put the overalls in the wardrobe.

5.5. It is not allowed to remain in the workshop or on the territory of the plant after the end of the shift without the knowledge of the shift foreman or the head of the workshop.

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