Instructions for labor protection when working on a winding and braiding machine

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions for labor protection when working on a winding and braiding machine. Full Document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. To work on winding and braiding machines, persons are allowed at least 18 years of age, specially trained and tested knowledge of PBEE, PTE and labor protection instructions.

1.2. Each machine must be affixed with a plate indicating the persons entitled to work on it, as well as a plate indicating the person responsible for maintaining the machine in good condition and safe operation, as well as a plate indicating the inventory number.

1.3. At the workplace, a brief instruction on labor protection for the person working on it should be posted at the machine.

1.4. Metal parts of the equipment, which may be energized due to insulation failure, must be earthed and connected to a common earthing system.

1.5. When repairing or inspecting electrical equipment, as well as when carrying out adjustment work, it is necessary to turn off the introductory machine; upon completion of these works, the switchboard doors must be locked.

1.6. It is not allowed to operate the machine with the guard of the rotating parts of the machine removed,

1.7. During the operation of the machine, it is forbidden to carry out any work on setting up and adjusting the machine.

2. Labor protection requirements before starting work

2.1. Each worker before starting work must be instructed in safety precautions and strictly follow the safety rules.

2.2. Before starting work, the worker is obliged to tidy up his work clothes.

2.3. Tuck in the clothes so that there are no fluttering ends, tuck the hair under a tight-fitting headdress.

2.4. Adjust the local lighting of the machine so that the working area is illuminated sufficiently and the light does not blind the eyes.

2.5. Before switching on the machine, make sure that no one is endangered by starting the machine.

2.6. Verify:

availability and serviceability of gear guards, drive belts, live parts, electrical equipment, grounding devices;
the serviceability and sufficiency of the tools used during the work, devices, work them only for their intended purpose.

2.7. Check the operation of the machine at idle, while paying attention to:

serviceability of controls;
proper lubrication;
serviceability of fixing the levers of inclusion, switching, operating modes;
whether there is any binding or slack change in the moving parts of the machine.

3. Labor protection requirements during work

3.1. Work only on machines that are approved and perform only the work that is entrusted to the management of the shop.

3.2. Do not allow people who are not related to work to the workplace.

3.3. Keep the workplace clean and tidy, avoid clutter with waste and debris.

3.4. Do not lean on the machine while it is in operation and do not allow others to do so.

3.5. In the event of a power failure, switch off the machine immediately.

3.6. Immediately inform the administration of the workshop about the noticed shortcomings and malfunctions at the workplace and do not start work without permission;

3.7. It is forbidden to work on machines in mittens, as well as with bandaged fingers, to eat at the machine, to leave overalls at the workplace.

3.8. Install and remove templates, pulleys, gears, thread the wire only after stopping the machine.

3.9. Do not work without a casing covering adjacent gears that rotate parts of the machine.

3.10. During the operation of the machine, do not take or feed any objects through the running machine, do not tighten bolts, nuts, and other connecting parts.

3.11. Be sure to stop the machine and turn off the motor:

when leaving the machine, even for a short time;
temporary cessation of work;
interruption in the supply of electricity;
cleaning, lubricating, cleaning the machine;
detection of a malfunction in the equipment;
installation, replacement and removal of winding parts.

3.12. Do not slow down the rotation of the spindle by hand pressure on the rotating parts of the machine.

4. Labor protection requirements during work

4.1. Disconnect the machine from the mains

4.2. Tidy up the workplace: remove the tool, fixture, clean the machine from dirt, wipe and lubricate the rubbing parts of the machine.

4.3. Remove the tool to the places provided for this purpose. Maintain cleanliness and order in the tool cabinet.

4.4. At the end of the work, inform the foreman about the noticed defects of the machine, ventilation, etc., as well as the measures taken to eliminate them.

4.5. Report any perceived danger to management immediately.

4.6. Wash face and hands with warm soapy water or take a shower.

4.3. Report to the master when the work is completed.

5. Labor protection requirements in emergency situations

5.1. If a malfunction of equipment, tools, fixtures, equipment is detected, work should be suspended and measures taken to eliminate it. In case of impossibility or danger of eliminating the emergency on your own, inform the management.

5.2. If deviations from the normal operation of the machine appear, immediately stop the machine and inform the manager.

5.3. When repairing the machine and starting devices, a poster must be posted on the machine: "Do not turn on - repair."

5.4. In case of electric shock, it is necessary to immediately release the victim from the action of the current, observing the requirements of electrical safety, provide first aid and call a medical officer, notify the management.

5.5. In the event of a fire, inform the fire brigade by phone 01, management and start extinguishing.

5.6 In case of illness, injury, provide first aid, inform the medical institution and management.

5.7. Report to the master about the observed malfunctions.

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