Instruction on labor protection for a mechanic-repairman of an automobile gas filling station (AGZS)

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OCCUPATIONAL SAFETY AND HEALTH
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Occupational safety instructions for a repairman at an automobile gas filling station (AGFS). Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. Persons who have undergone a medical examination, special training, have passed an exam on knowledge of safe work practices, have undergone on-the-job training under the guidance of an experienced worker and have been instructed in safety precautions, as well as have undergone additional training in the repair of gas station equipment, are allowed to work as a gas station repairman. Also:

fire safety briefing;
training and testing of knowledge on the rules of design and safe operation of pressure vessels.

1.2. A gas station repairman must use the following personal protective equipment in his work:

cotton suit;
leather boots;
combined gloves;
protective helmet;
protective glasses.

1.3. The gas filling station repairman must comply with:

rules of internal labor regulations;
fire safety rules;
rules on labor protection during the operation of gas-balloon equipment of gas filling stations
personal hygiene rules.

1.4. While at the gas filling station, the locksmith must comply with the following rules:

be attentive to the signals given by drivers of moving vehicles.
do not go beyond the fences of hazardous areas;
places where work at height takes place, bypass at a safe distance, because possible falling objects from a height;
in order to avoid eye diseases, do not look at the flame of electric welding;
Do not touch electrical equipment, electrical wiring, or repair electrical equipment faults yourself.

2. Safety requirements before starting work

2.1. Organize your work clothes and use them correctly. Do not keep metal objects with sharp ends in your pockets.

2.2. Check the availability and serviceability of hand tools and accessories, make sure that:

wrenches do not have cracks and nicks;
sliding keys have no slack in moving parts;
plumber's hammers and sledgehammers have a smooth, slightly convex surface, are securely mounted on the handles, and do not have work hardening;
the handles of hammers and sledgehammers have a smooth surface and are made of hardwood (dogwood, beech);
chisels, cross-cuts, and notches do not have oblique or knocked heads, cracks, burrs, chisels have a length of at least 150 mm.

2.3. The vice must be firmly fixed to the table and have unused jaws.

2.4. The table of the workbench must be upholstered with iron, the workbench is securely fastened.

2.5. To protect surrounding people from flying metal particles, safety nets or shields with a height of at least 1 m must be installed on the workbench.

2.6. When working on drilling and sharpening machines, make sure they are in good working order, have grounding, fences, starting equipment, and exhaust ventilation.

2.7. Prepare the workplace for safe work, check the lighting, it should be sufficient without glare.

2.8. If necessary, prepare a portable electric lamp, check whether there is a protective grid on the lamp, whether the cord is working, the voltage should not be higher than 12 V.

3. Safety requirements during work

3.1. Performs only the work assigned by the foreman (work manager).

3.2. Keep the workplace clean throughout the working day, without cluttering it with foreign objects. Sweep away metal dust and shavings from the workbench and equipment only with a special brush, without blowing off the dust and shavings with compressed air, and do not remove the shavings with unprotected hands.

3.3. When working with a chisel or other hand tools for chopping metal, it is necessary to wear safety glasses and use protective shields to protect workers passing by from being hit by shrapnel.

3.4. Wrenches must match the size of the nuts and bolt heads. It is prohibited to use levers to increase the leverage of wrenches.

3.5. The covers of manholes and wells of tanks should be opened and closed smoothly, without impacts, to avoid sparking.

3.6. The assembly of metal structures must be carried out in accordance with the approved technological map, in compliance with the sequence of operations.

3.7. Carrying out hazardous gas and hot work must be carried out in accordance with approved safety instructions for carrying out hazardous gas and hot work.

3.8. When working with electric impact wrenches, air impact wrenches and drills, do not stop rotating parts with your hands or other objects.

3.9. When working with electric tools, the following safety requirements must be observed:

before switching on, make sure that the case is grounded and the wires are properly insulated;
check the operation of the tool at idle;
at voltages above 42 V, use personal protective equipment (dielectric gloves, mats);
turn off the tool when you stop working.

3.10. When pressing (pressing out) parts that have fixed fits, the parts should be securely and correctly installed under the press, avoiding distortions. The applied force should be increased gradually. If distortions of too much force or other difficulties occur, you should unload the press, remove the parts and eliminate the cause of the malfunction, and then begin the operation again.

3.11. Only persons who have undergone special training and have a certificate are allowed to lift and move parts.

3.12. Before starting to lift the load, you must ensure that the lifting device is in good working order, check the reliability of the load slinging and warn those present about the start of the lift.

3.13. You should move the load away from you, warning nearby people about this.

3.14. When simultaneously working with an electric or gas welder, you must use safety glasses and gloves.

3.15. When working on a sharpening machine, use a protective shield or safety glasses to avoid injury to your eyes. Make sure that the gap between the abrasive wheel and the tool rest is at least 3 mm, and that the tool rest is reliably grounded.

3.16. When using jacks, place them under the load firmly and steadily, avoiding distortions. Do not place jacks on bricks, round logs, beams or other unstable objects.

3.17. Bolted connections in equipment, the tightening of which can be disrupted by spontaneous unscrewing of the nuts due to shock, vibration (during operation), should be secured with cotter pins, split nuts or locknuts.

3.18. When assembling flange connections, check the alignment of the bolt holes using crowbars or mandrels.

3.19. When repairing pumps with disassembly, the pump must be stopped, disconnected from the electric motor, disconnected from the pipelines by valves and plugs and completely freed of oil products by draining it into a special tank. container through the drain valve. There is a poster on the electric motor starter that says “do not turn it on - people are working”

4. Safety requirements in emergency situations

4.1. In emergency situations, stop work, leave the danger zone, and, if necessary, disconnect the equipment from the power supply.

4.2. In case of fire or fire, immediately notify the fire brigade. Notify management and begin extinguishing the fire using available fire extinguishing equipment.

4.3. Provide medical first aid to victims of injury or sudden illness. Report the accident to the work manager.

5. Safety requirements upon completion of work

5.1. Clean up the workplace. Clean working tools, devices, personal protective equipment from dirt and put them in a specially designated place.

5.2. To exclude the possibility of spontaneous combustion of oiled rags and the occurrence of a fire, it must be collected in a special metal box with a lid.

5.3. Unplug all electrical appliances.

5.4. Put your overalls in a locker, wash your face and hands with soap or take a shower.

We recommend interesting articles Section Standard instructions for labor protection:

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