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ENCYCLOPEDIA OF RADIO ELECTRONICS AND ELECTRICAL ENGINEERING
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Soldering wires without using a soldering iron. Encyclopedia of radio electronics and electrical engineering

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Encyclopedia of radio electronics and electrical engineering / Ham Radio Technologies

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When it is not possible to use a soldering iron for soldering wires or cable cores up to 2 mm in diameter, such soldering can be carried out without a soldering iron. To do this, remove the insulation from the end of the wire by about 30 mm. The ends are well cleaned and twisted. Then the twist made is placed in a groove (see figure) made of aluminum foil 0,08 mm thick.

Soldering wires without using a soldering iron

For this purpose, you can use the foil from the old capacitor. A solder mixture is poured over the twist, consisting of four parts of small chips of POS-30 solder and one part of rosin. After that, the foil is compressed. Since the foil is soft enough, it compresses the solder and twist well and adheres firmly to it.

Heating of the place of soldering is carried out with three matches, which must be lit at the same time and kept under twist for 20 ... 25 s. 15 s after the heating stops, when the twist cools down, the foil is removed, and the wires or cable cores are soldered.

The width of the aluminum foil should be equal to the bare part of the twist.

Author: V.F. Yakovlev, Shostka, Sumy region

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