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FACTORY TECHNOLOGIES AT HOME - SIMPLE RECIPES
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Surguchi. Simple recipes and tips

Factory technologies - simple recipes

Directory / Factory technology at home - simple recipes

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Good sealing wax should have a beautiful color, burn brightly, not smoke much and not stick to the print. Sealing wax is prepared as follows: first, shellac or rosin is melted in a cast-iron enameled cauldron, with constant stirring, then turpentine is added, after which a mixture of other substances is poured into this molten mass, without stopping stirring, a mixture of other substances: chalk, barium sulphate salt, paint, etc. When the whole mixture becomes homogeneous, pour a little mass onto a cold tin plate, on which the sealing wax quickly hardens, and test it for color, hardness and brittleness. After that, fragrant substances are added, if desired, and everything is poured into brass molds.

If the composition of the mass includes turpentine, then first shellac and turpentine are melted together over low heat and, with constant stirring, a mushy mixture is added, consisting of talc, chalk and paint with turpentine. Stirring is continued until bubbles form; then the cast-iron pot is removed from the fire and the mass is poured into molds previously oiled.

The pouring of the mass into molds is carried out as follows: the liquid mass is taken out of the pot with a spoon and filled with a preheated small saucepan with a spout, through which the mass is evenly poured into the molds. Forms can be of two kinds: from one piece or from two halves. Before bottling, they are slightly warmed up.

The materials for the manufacture of sealing wax are: resins, fillers and dyes. Of the resins, shellac, rosin, copal, manila copal, turpentine, dammar, etc. are used. Shellac is the best material for making sealing wax, but, due to the high cost, it is often replaced by other resins (rosin and manila copal). Gypsum, chalk, heavy spar, talc, magnesia, light spar, bolus, etc. are used as filling substances. Mineral paints are used for the most part: lead and zinc white, cinnabar, ocher, umber, Parisian blue, chrome yellow and other. From organic paints, various resin paints are used, which are mostly mixed with mineral paints. The desired shade is achieved by using various mineral paints in appropriate proportions; for example, a mixture of Parisian blue and cinnabar produces a purple color; a mixture of white, soot, graphite and ultramarine gives a gray color.

In the manufacture of sealing wax, resin is first melted in an enameled cast-iron cauldron. Separately, the filling substances are mixed with coloring compositions, which must be thoroughly mixed and crushed. Add this mixture to the melted resins in small portions, stirring thoroughly all the time. The mass is heated over a bare fire until it becomes completely homogeneous. After that, a sample is taken on a cold tin plate, on which the sealing wax hardens, and it is examined for color, hardness and fusibility. When the test gives positive results, the mass is ready, and it is poured using a small saucepan with a spout into molds corresponding in size to the wax sticks being made.

Forms can be made from tin plate, but it is best to use brass forms, as experience has shown that brass is the most suitable material for this purpose. The brass form is a tile in which parallel channels (grooves) are planed. At both ends of the tile, removable walls are arranged to prevent liquid from pouring out of the channels. Removable walls, in turn, make it easy to remove sealing wax from the molds. To avoid sticking sealing wax to the forms, it is recommended to lightly grease the form with some kind of fat. For final finishing and giving shine, sealing wax sticks taken out of the mold are heated at moderate heat in an oven until the top layer of sealing wax is melted; at the same time, air bubbles disappear, the sharp corners and edges of the sticks are rounded, and the sealing wax becomes shiny.

Until completely cooled, the sealing wax is applied with a stamp, lightly covered with fat, a factory trademark and other signs.

Red sealing wax for sealing letters (first grade)

Fuse 12 parts of shellac, 8 parts of Venetian turpentine, 9 parts of cinnabar, 3 parts of magnesia, 2 parts of turpentine.

Packing sealing wax

Fuse 66 parts of rosin, 33 parts of cinnabar, 16 parts of simple turpentine, 25 parts of chalk, 1 part of turpentine.

Carmine sealing wax of the highest grade

Bleached shellac 75 g;
Turpentine 4 g;
Carbon-magnesium salt 20 g;
Cinnabar 50 g;
Carmina 1 g.

Ordinary carmine sealing wax

Turpentine 85 g;
Bleached shellac 50 g;
Turpentine 4 g;
Carbon-magnesium salt 40 g;
Cinnabar 60 g;
Carmina 1 g.

Red sealing wax of the highest grade

Bleached shellac 110 g;
Rosin 7 g;
Turpentine 60 g;
Talc 3 g;
Cinnabar 37

Red sealing wax 1st grade

Bleached shellac 90 g;
Rosin 25 g;
Turpentine 60 g;
Talc 3 g;
Cinnabar 20 g;
Carbon-magnesium salt 20 g.

Ordinary red sealing wax

Turpentine 65 g;
Shellac 115 g;
Burnt magnesia 8 g;
Cinnabar 60 g;
Gypsum burnt 15 g.

Red sealing wax 1st grade

Thick turpentine 40 g;
Shellac 45 g;
Rosin 20 g;
Turpentine 7 g;
Chalk 10 g;
Gypsum 10 g;
Infusor earth 10 g;
Minium lead 40 g;
Cinnabar 22

Red sealing wax 1st grade

Thick turpentine 40 g;
Shellac 40 g;
Rosin 30 g;
Turpentine 7 g;
Chalk 12 g;
Gypsum 12 g;
Infusor earth 25 g;
Minium lead 42 g;
Cinnabar 20

Red sealing wax 1st grade

Thick turpentine 45 g;
Shellac 38 g;
Rosin 40 g;
Turpentine 7 g;
Chalk 15 g;
Gypsum 15 g;
Infusor earth 30 g;
Minium lead 46 g;
Cinnabar 20

Sealing wax for letters, premium

Bleached shellac 120 g;
Turpentine 80 g;
Magnesia 30 g;
Cinnabar 20

Ordinary sealing wax for letters

Talc 3 g;
Turpentine 25 g;
Cinnabar 60 g;
Shellac 110 g;
Turpentine 60 g.

Sealing wax for letters, 1st grade

Chalk 30 g;
Carbon-magnesium salt 10 g;
Shellac 100 g;
Turpentine 80 g;
Turpentine 40 g;
Cinnabar 50

Sealing wax 2nd grade

Wood resins 200 g;
Rosin 25 g;
Shellac 125 g;
Sernobarium salt 300 g;
Light spar 140 g;
Turpentine 25

Sealing wax for letters, lower grade

Talc 3 g;
Venetian turpentine 60 g;
Cinnabar 30 g;
Shellac 100 g;
Rosin '10

Ordinary red sealing wax for packages 1st grade

Thick turpentine 48 g;
Shellac 22 g;
Rosin 30 g;
Turpentine 8 g;
Chalk 18 g;
Heavy spar 18 g;
Gypsum 8 g;
Bolus 8 g

Ordinary red sealing wax for packages 2st grade

Thick turpentine 49 g;
Shellac 21 g;
Rosin 40 g;
Turpentine 8 g;
Chalk 20 g;
Heavy spar 20 g;
Gypsum 8 g;
Bolus 10 g

Ordinary red sealing wax for packages 3st grade

Thick turpentine 50 g;
Shellac 20 g;
Rosin 50 g;
Turpentine 8 g;
Chalk 22 g;
Heavy spar 22 g;
Gypsum 8 g;
Bolus 10 g

Sealing wax for packages, 1st grade

Rosin 240 g;
Yellow wax 240 g;
Cinnabar 10 g;
Turpentine 60 g;
Surik 20 years old

Sealing wax for packages, 2st grade

Rosin 40 g;
Turpentine 20 g;
Yellow wax 120 g;
Cinnabar 10

Sealing wax for packages simple

Rosin 25 g;
Cinnabar 20 g;
Talc 6 g;
Turpentine ordinary 60 g;
Shellac 90 g.

Sealing wax for lower quality packages

Rosin 30 g;
Pine resin 15 g;
Chalk 13 g;
Turpentine 8 g.

Sealing wax for packages, 3st grade

Chalk 30 g;
Gypsum 20 g;
Cinnabar 50 g;
Resins 130 g;
Shellac 70 g;
Turpentine 10 g.

Investment wax

Rosin 400 g;
Pine resin 200 g;
Turpentine 100 g;
Turpentine 6 g;
Chalk 160 g;
Cinnabar 40

Pharmacy sealing wax

Venetian turpentine 180 g;
Shellac 240 g;
Peruvian balsam 1 g;
Chalk 40 g;
Cinnabar 80

Author: Korolev V.A.

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