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Labor protection instruction for a rubber winder

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. Persons at least 18 years of age who have passed a preliminary medical examination upon admission to work, as well as:

  • induction training;
  • unscheduled and targeted briefings;
  • fire safety briefing;
  • initial briefing at the workplace;
  • electrical safety training in the workplace.

1.2. The rubber winder must:

  • undergo repeated training on labor safety at the workplace at least every three months;
  • pass a knowledge test on the rules for the design and safe operation of lifting mechanisms;
  • undergo a sanitary medical examination in accordance with the order of the Ministry of Health of the Russian Federation No. 90 dated March 14, 03.96;
  • perform only the work that is part of his duties;
  • use safe working methods;
  • comply with the requirements of prohibiting, warning, indicative and prescriptive signs and inscriptions, as well as signals given by train compilers, vehicle drivers;
  • be extremely careful in traffic areas.

1.3. The rubber winder must know:

  • the impact on a person of dangerous and harmful production factors that arise during work;
  • requirements for industrial sanitation, electrical safety and fire safety;
  • location of first aid kits;
  • internal labor regulations established at the enterprise;
  • the requirements of this instruction, instructions on fire safety measures, instructions on electrical safety;
  • appointment of personal protective equipment;
  • rules and regulations on labor protection, safety and industrial sanitation;
  • be able to provide first aid to victims, use fire extinguishing equipment, call the fire brigade in the event of a fire.

The rubber winder in work must be guided by the requirements of this manual.

1.4. During operation, the rubber winder may be exposed to the following hazards:

  • increased humidity and air mobility of the working area;
  • increased noise levels;
  • moving vehicles, mechanisms, rolling stock;
  • insufficient lighting at night.

1.5. The rubber winder must use the following PPE: cotton gown, scarf, safety shoes.

1.6. The rubber winder must comply with the following fire safety requirements:

  • smoking only in designated areas;
  • know and be able to use primary fire extinguishing equipment.

1.6. Personal clothing and overalls must be stored separately in lockers and dressing rooms. It is prohibited to take work clothes outside the enterprise.

1.7. Eating should only be in canteens, buffets or specially designated rooms with appropriate equipment. Before eating, wash your hands thoroughly with soap and water.

1.8. For non-compliance with the safety requirements set forth in this manual, the rubber winder is liable in accordance with applicable law.

2. Safety requirements before starting work

2.1. Before starting work, the rubber winder must:

  • put on the overalls that are required according to the norms, put it in order;
  • tuck the loose ends of the clothes so that they do not hang down;
  • establish the sequence of operations;
  • inspect your workplace;
  • turn on the ventilation system;
  • check the presence of guards and safety devices;
  • check the serviceability of ladders, bridges, ensure their reliable installation;
  • make sure the illumination of the workplace is reliable;
  • make sure the machine is in good condition and its grounding.

3. Safety requirements during work

3.1. Be careful while working.

3.2. Tie rubber threads only when the machine is stopped.

3.3. Unravel the formed loops, eliminate the breakage of the thread only with the engine turned off.

3.4. The removal of used coils and the installation of empty ones should be carried out with the engine turned off.

3.5. When releasing the side metal stand, before changing the coils and laying it with its end on the floor, be careful to avoid injury to workers.

3.6. After changing the coils, install the rack in place, make sure that it is securely fastened with a hairpin.

3.7. Do not put your feet under the counterweight to avoid bruising if it falls.

3.8. It is forbidden to touch moving parts, chains and gears, open and remove guards while the machine is moving.

3.9. While the machine is running, do not pass anything through the machine by leaning close to it, or touch the moving parts of the machine until it has come to a complete stop.

3.10. Regularly and carefully carry out preventive inspection of machines.

3.11. Removal of machine guards must be carried out only with the machine stopped and the electric motor de-energized.

3.12. Use only designated lanes. Climbing over cars and crawling under them is prohibited.

3.13. Switch off the machine during any breaks in work.

3.14. The workplace and passages to it should be kept clean, not allowing them to be cluttered with spare parts.

3.15. Cleaning material must be stored in metal boxes with tight-fitting lids.

3.12 Before starting the machine, warn others with a prearranged signal.

4. Safety requirements in emergency situations

4.1. In the event of an emergency, the rubber winder is obliged to stop work, immediately inform the foreman and then follow his commands.

4.3. When eliminating an emergency, it is necessary to act in accordance with the approved plan for eliminating accidents.

4.4. In the event of a fire that could lead to an explosion, you must:

  • notify the fire brigade immediately;
  • start extinguishing the fire;
  • organize the evacuation of people;
  • organize a meeting with the fire brigade.

In the event of an electrical fire, use only carbon dioxide or powder fire extinguishers.

4.5. If the insulation of electrical equipment is damaged, stop work, notify the master and resume work only after the damage has been eliminated.

4.6. In case of injury or illness, the knitter must stop work, transfer duties to another person, notify the master and contact the first-aid post.

5. Safety requirements at the end of work

5.1. At the end of the work, the rubber winder must:

  • tidy up the workplace and eliminate traces of spilled oil;
  • put the tool, inventory in a specially designated place;
  • collect used cleaning material in metal boxes with a tight-fitting lid;
  • hand over the carefully cleaned place to the shift worker and inform her and the assistant foreman about the shortcomings noticed during the work.
  • take off your overalls and put them in the dressing room closet.

5.2. Wash contaminated clothing if necessary.

5.3. After work or in cases of contamination of body parts, take a shower.

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