Instructions for labor protection when working on a perforation punching machine

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions for labor protection when working on a perforation punching machine. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. Persons who have passed a medical examination and have no contraindications to work in this profession (specialty), introductory briefing and briefing at the workplace are allowed to work. Workers are allowed to work independently after an internship, verification of theoretical knowledge and acquired skills in safe ways of working. In the future, at the workplace, briefings on labor protection are held at least once every 3 months.

1.2. When transferring to a new job, from temporary to permanent, from one operation to another with a change in the technological process or equipment, employees must be instructed in labor protection at the workplace.

1.3. Conducting all types of briefings must be recorded in the Briefing Log with the obligatory signatures of the person who received and conducted the briefing.

1.4. Each employee is obliged to comply with the requirements of this instruction, labor and production discipline, work and rest regime, all requirements for labor protection, safe work performance, industrial sanitation, fire safety, electrical safety.

1.5. Smoking is allowed only in specially designated areas. The use of alcoholic beverages at work, as well as going to work in a state of alcoholic or drug intoxication, is prohibited.

1.6. When performing work, it is necessary to be attentive, not to be distracted by extraneous affairs and conversations, and not to distract others from work. It is forbidden to sit down and lean on random objects and fences.

1.7. It is forbidden to approach operating machines, installations, machines on which other workers work, and distract them with extraneous conversations, turn on or off (except in emergency cases) equipment, transport and lifting mechanisms, work on which is not assigned, go beyond the fences of hazardous areas, in zones of technological passages.

1.8. The employer is obliged to provide workers with overalls, safety shoes, as well as personal protective equipment in accordance with the work they perform and in accordance with applicable standards. It is forbidden to work without overalls, safety shoes and other personal protective equipment laid down in accordance with the standards.

1.9. Each employee needs:

know the place of storage of the workshop first-aid kit;
be able to provide first aid for work-related injuries.

1.10. It is allowed to store and eat food only in established and equipped places.

1.11. It is forbidden to be in production premises in outerwear, undress or hang clothes, hats, bags on equipment.

1.12. It is forbidden to clutter up passages, driveways, workplaces, approaches to shields with fire fighting equipment, fire hydrants and a common switch.

1.13. Spilled cleaners, lubricants, water, etc. on the floor. wipe off immediately.

1.14. Cleaning materials impregnated with oil, paint, solvent, put in tightly closed metal boxes. Do not scatter these materials, at the end of the shift they should be removed from the premises.

1.15. Store fuels, lubricants and flammable liquids only in a tightly closed metal container (box) or cabinet in an amount not exceeding the replacement rate. It is forbidden to leave combustible liquids and flammable liquids in the aisles, driveways and the working area of the equipment.

1.16. It is forbidden to repair equipment, fix electrical equipment and the electrical network to personnel who do not have access to these works, work near unshielded current-carrying parts, touch electrical wires, general lighting fittings, open doors of electrical cabinets, fencing of knife switches, switchboards and control panels.

1.17. Do not use lubricants for washing hands.

1.18. Finished products should be stacked carefully, on racks with a height of no more than 1,6 m from the floor (including the height of the rack).

1.19. It is forbidden to use faulty racks (pallets): with a faulty coating, with broken legs, etc., lean racks (pallets) against the machine frame or wall, as well as put them on the end, transfer, stack and disassemble the racks from a stack by one employee.

1.20. It is forbidden to use defective hand tools, as well as tools of inappropriate sizes, to scatter them around the equipment, in aisles, in driveways (keep tools and tools in specially designated places).

1.21. Perform only the work assigned by the head. It is forbidden to entrust the equipment to another person and to allow persons who are not related to the assigned work to the workplace.

1.22. It is forbidden to be in the production room after the end of work.

1.23. The employee is responsible in accordance with applicable law for compliance with the requirements of instructions, industrial injuries and accidents that occurred through his fault.

1.24. The control of the implementation of this instruction is assigned to the head of the department.

2. Safety requirements before starting work

2.1. Put on your uniform, put it in order.

2.2. Familiarize yourself with the entries in the Journal of the technical condition of the equipment. In case of any comments, do not start work until the troubleshooting and a note in the Journal (adjuster, electrician) about the health of the equipment.

2.3. Inspect equipment and work area. Prepare the necessary devices and tools for work, check their serviceability.

2.4. Check the serviceability of the machine, turning on and off devices, the presence and strength of fastening of fences, the presence of protective grounding, cleanliness and order at the workplace. Remove unnecessary items from the equipment (oil cans, rags, etc.).

2.5. Check and adjust workplace lighting.

2.6. Immediately report any shortcomings and malfunctions in the workplace to the work supervisor and do not start work until the troubleshooting and permission of the supervisor.

3. Safety requirements during work

3.1. When installing the punching die, the machine must be turned off and the die must be securely secured with all mounting bolts. When attaching the stamp, use only a serviceable tool of the appropriate size.

3.2. The protective strip in front of the device for punching perforations should be located no more than 1 cm above the surface of the work table.

3.3. It is prohibited for two workers to operate the perforation punching machine at the same time.

3.4. It is allowed to press the pedal with your foot only when the workpiece (notebook, brochure, calendar, etc.) is placed on the table and aligned in front of the perforation device, and your fingers are at least 15 cm away from the danger zone.

3.5. When the machine is in operation, it is prohibited:

keep your hands in close proximity to the punching device;
correct skewed sheets;
install and adjust the stamp with perforators;
set the format
carry out any corrections, adjustments, cleaning, lubrication;
remove paper residues from the perforating die with metal objects;
release the stuck block without turning off the equipment;
work with raised guards;
work on faulty equipment;
work without sufficient lighting of the workplace;
leave tools, oilers, rags and other items on the equipment;
leave unattended equipment turned on during operation.

4. Safety requirements in emergency situations

4.1. In case of fire, immediately turn off the equipment, turn off the power supply, with the exception of the lighting network. Report the fire to everyone working in the room and proceed to extinguish the fire with the available fire extinguishing equipment.

4.2. If voltage (sensation of current) is detected on the metal parts of the equipment, the ground wire is broken, the equipment should be immediately turned off, report to the foreman about the malfunction of the electrical equipment and do not start work without his permission.

4.3. Disconnect the equipment from the network, stop working and notify the workshop administration in the event of a malfunction of the equipment, safety, protective devices, as well as if there is a burning smell and smoke in the electrical equipment, or if foreign objects enter.

4.4. If there is a power outage or vibration or noise occurs, turn off the equipment.

4.5. In case of injury, first of all, release the victim from the traumatic factor, call for medical assistance, provide first aid to the victim, notify the work manager and save the traumatic situation until the causes of the incident are investigated.

5. Safety requirements at the end of work

5.1. Stop the equipment, turn off the general introductory switch, clean and tidy the workplace, make an entry in the Journal of the technical condition of the equipment.

5.2. Take off your clothes and put them in the closet.

5.3. Wash face and hands with warm water and soap.

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