Instructions on labor protection when working on a B-3 type book inserter, etc.

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions on labor protection when working on a book-inserting machine type B-3, etc. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. Persons who have passed a medical examination and have no contraindications to work in this profession (specialty), introductory briefing and briefing at the workplace are allowed to work. Workers are allowed to work independently after an internship, verification of theoretical knowledge and acquired skills in safe ways of working. In the future, at the workplace, briefings on labor protection are held at least once every 3 months.

1.2. When transferring to a new job, from temporary to permanent, from one operation to another with a change in the technological process or equipment, employees must be instructed in labor protection at the workplace.

1.3. Conducting all types of briefings must be recorded in the Briefing Log with the obligatory signatures of the person who received and conducted the briefing.

1.4. Each employee is obliged to comply with the requirements of this instruction, labor and production discipline, work and rest regime, all requirements for labor protection, safe work performance, industrial sanitation, fire safety, electrical safety.

1.5. Smoking is allowed only in specially designated areas. The use of alcoholic beverages at work, as well as going to work in a state of alcoholic or drug intoxication, is prohibited.

1.6. When performing work, it is necessary to be attentive, not to be distracted by extraneous affairs and conversations, and not to distract others from work. It is forbidden to sit down and lean on random objects and fences.

1.7. It is forbidden to approach operating machines, installations, machines on which other workers work, and distract them with extraneous conversations, turn on or off (except in emergency cases) equipment, transport and lifting mechanisms, work on which is not assigned, go beyond the fences of hazardous areas, in zones of technological passages.

1.8. The employer is obliged to provide workers with overalls, safety shoes, as well as personal protective equipment in accordance with the work they perform and in accordance with applicable standards. It is forbidden to work without overalls, safety shoes and other personal protective equipment laid down in accordance with the standards.

1.9. Each employee needs:

know the place of storage of the workshop first-aid kit;
be able to provide first aid for work-related injuries.

1.10. It is allowed to store and eat food only in established and equipped places.

1.11. It is forbidden to be in production premises in outerwear, undress or hang clothes, hats, bags on equipment.

1.12. It is forbidden to clutter up passages, driveways, workplaces, approaches to shields with fire fighting equipment, fire hydrants and a common switch.

1.13. Spilled cleaners, lubricants, water, etc. on the floor. wipe off immediately.

1.14. Cleaning materials impregnated with oil, paint, solvent, put in tightly closed metal boxes. Do not scatter these materials, at the end of the shift they should be removed from the premises.

1.15. Store fuels, lubricants and flammable liquids only in a tightly closed metal container (box) or cabinet in an amount not exceeding the replacement rate. It is forbidden to leave combustible liquids and flammable liquids in the aisles, driveways and the working area of the equipment.

1.16. It is forbidden to repair equipment, fix electrical equipment and the electrical network to personnel who do not have access to these works, work near unshielded current-carrying parts, touch electrical wires, general lighting fittings, open doors of electrical cabinets, fencing of knife switches, switchboards and control panels.

1.17. Do not use lubricants for washing hands.

1.18. Finished products should be stacked carefully, on racks with a height of no more than 1,6 m from the floor (including the height of the rack).

1.19. It is forbidden to use faulty racks (pallets): with a faulty coating, with broken legs, etc., lean racks (pallets) against the machine frame or wall, as well as put them on the end, transfer, stack and disassemble the racks from a stack by one employee.

1.20. It is forbidden to use defective hand tools, as well as tools of inappropriate sizes, to scatter them around the equipment, in aisles, in driveways (keep tools and tools in specially designated places).

1.21. Perform only the work assigned by the head. It is forbidden to entrust the equipment to another person and to allow persons who are not related to the assigned work to the workplace.

1.22. It is forbidden to be in the production room after the end of work.

1.23. The employee is responsible in accordance with applicable law for compliance with the requirements of instructions, industrial injuries and accidents that occurred through his fault.

1.24. The control of the implementation of this instruction is assigned to the head of the department.

2. Safety requirements before starting work

2.1. Put on your uniform and put it in order. Remove piercing and cutting objects from pockets.

2.2. Familiarize yourself with the entries in the Journal of the technical condition of the equipment. In case of any comments, do not start work until the troubleshooting and a note in the Journal (adjuster, electrician) about the health of the equipment.

2.3. Inspect equipment and work area. Prepare the necessary devices and tools, check their serviceability. Remove all unnecessary items (oil cans, rags, etc.).

2.4. Check the serviceability of equipment and signaling, including, switching off and braking devices, the presence and strength of fastening of fences, the reliability of the functioning of safety devices, interlocks, glue baths, glue rollers, wings to the chain conveyor, the presence of protective grounding, cleanliness and order at the workplace.

2.5. Check if the general supply and exhaust ventilation system is turned on; it should be remembered that ventilation should be turned on for 10 - 15 minutes. before starting work.

2.6. Check and adjust workplace lighting.

2.7. Immediately inform the supervisor of the noticed shortcomings and malfunctions at the workplace and do not start work until the troubleshooting and permission of the master.

3. Safety requirements during work

3.1. When preparing the machine for start-up, turn off the general input switch and light the signal lamp. It is not allowed to put the machine into operation with the signal lamp on.

3.2. All auxiliary work (technological adjustment, lubrication, cleaning, etc.) must be performed only with the permission of the driver-foreman.

3.3. Before starting the machine for work, give a warning signal.

3.4. When changing the block for bending the spacing, use a special handle to avoid burns to the hands. Replace the pads with the heaters turned off.

3.5. It is forbidden:

with the motor on:
rearrange stops;
adjust glue rollers and pour glue;
make readjustment and adjustment when switching to blocks of a different volume or format;
adjust the lid feeder;
repair, lubricate, wipe and clean the machine;
change the block for bending spacing;
while the machine is running:
remove and adjust the book block in the area of the first equalizer;
remove and adjust the book block on the lifting wings while the conveyor is moving;
pick up uncovered book blocks from gripping bars in the wing book removal mechanism;
flush and clean the conveyor wings;
remove stuck covers and blocks from the machine.

3.6. When inserting the block into the clamps, it is forbidden to lower the fingers below the upper edge of the sponge in order to avoid pinching the fingers.

3.7. When accepting blocks, it is forbidden to keep hands near the mechanism that ejects the block.

4. Safety requirements in emergency situations

4.1. In case of fire, immediately turn off the equipment, turn off the power supply, with the exception of the lighting network. Inform everyone working in the room about the fire, start extinguishing the source of fire with the available fire extinguishing equipment.

4.2. If voltage (sensation of current) is detected on the metal parts of the machine, the electric motor is buzzing, the ground wire is broken, turn off the equipment immediately, report to the foreman about the malfunction of the electrical equipment and do not start work without his instructions.

4.3. In the event of a power outage, the appearance of a smell of smoke or burning, sparking of the motor, the ingress of foreign objects, the appearance of vibration or an increased level of noise, if the movement of the pressing pad is not smooth, but abrupt, immediately turn off the equipment.

4.4. In case of an accident, first of all release the victim from the traumatic factor, call for medical assistance, provide first aid. Notify the master about the incident. Leave the hazardous situation until the cause of the accident is investigated.

5. Safety requirements at the end of work

5.1. Turn off equipment. Remove tools and fixtures to a designated area.

5.2. Make an entry in the Equipment Maintenance Log of all problems.

5.3. Remove workplace.

5.4. Take off your overalls, put them in the closet.

5.5. Wash hands with warm water and soap.

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