Instructions for labor protection when working on a machine for the manufacture of pieces

Free technical library

OCCUPATIONAL SAFETY AND HEALTH
Free library / Occupational Safety and Health / Standard instructions for labor protection

Instructions for labor protection when working on a machine for the manufacture of pieces. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

Comments on the article

Safe Operation

1. General requirements for labor protection

1.1. Persons who have passed a medical examination and have no contraindications to work in this profession (specialty), introductory briefing and briefing at the workplace are allowed to work. Workers are allowed to work independently after an internship, verification of theoretical knowledge and acquired skills in safe ways of working. In the future, at the workplace, briefings on labor protection are held at least once every 3 months.

1.2. When transferring to a new job, from temporary to permanent, from one operation to another with a change in the technological process or equipment, employees must be instructed in labor protection at the workplace.

1.3. Conducting all types of briefings must be recorded in the Briefing Log with the obligatory signatures of the person who received and conducted the briefing.

1.4. Each employee is obliged to comply with the requirements of this instruction, labor and production discipline, work and rest regime, all requirements for labor protection, safe work performance, industrial sanitation, fire safety, electrical safety.

1.5. Smoking is allowed only in specially designated areas. The use of alcoholic beverages at work, as well as going to work in a state of alcoholic or drug intoxication, is prohibited.

1.6. When performing work, it is necessary to be attentive, not to be distracted by extraneous affairs and conversations, and not to distract others from work. It is forbidden to sit down and lean on random objects and fences.

1.7. It is forbidden to approach operating machines, installations, machines on which other workers work, and distract them with extraneous conversations, turn on or off (except in emergency cases) equipment, transport and lifting mechanisms, work on which is not assigned, go beyond the fences of hazardous areas, in zones of technological passages.

1.8. The employer is obliged to provide workers with overalls, safety shoes, as well as personal protective equipment in accordance with the work they perform and in accordance with applicable standards.

It is forbidden to work without overalls, safety shoes and other personal protective equipment laid down in accordance with the standards.

1.9. Each employee needs:

know the place of storage of the workshop first-aid kit;
be able to provide first aid for work-related injuries.

1.10. It is allowed to store and eat food only in established and equipped places.

1.11. It is forbidden to be in production premises in outerwear, undress or hang clothes, hats, bags on equipment.

1.12. It is forbidden to clutter up passages, driveways, workplaces, approaches to shields with fire fighting equipment, fire hydrants and a common switch.

1.13. Spilled cleaners, lubricants, water, etc. on the floor. wipe off immediately.

1.14. Cleaning materials impregnated with oil, paint, solvent, put in tightly closed metal boxes. Do not scatter these materials, at the end of the shift they should be removed from the premises.

1.15. Store fuels, lubricants and flammable liquids only in a tightly closed metal container (box) or cabinet in an amount not exceeding the replacement rate. It is forbidden to leave combustible liquids and flammable liquids in the aisles, driveways and the working area of the equipment.

1.16. It is forbidden to repair equipment, fix electrical equipment and the electrical network to personnel who do not have access to these works, work near unshielded current-carrying parts, touch electrical wires, general lighting fittings, open doors of electrical cabinets, fencing of knife switches, switchboards and control panels.

1.17. Do not use lubricants for washing hands.

1.18. Finished products should be stacked carefully, on racks with a height of no more than 1,6 m from the floor (including the height of the rack).

1.19. It is forbidden to use faulty racks (pallets): with a faulty coating, with broken legs, etc., lean racks (pallets) against the machine frame or wall, as well as put them on the end, transfer, stack and disassemble the racks from a stack by one employee.

1.20. It is forbidden to use defective hand tools, as well as tools of inappropriate sizes, to scatter them around the equipment, in aisles, in driveways (keep tools and tools in specially designated places).

1.21. Perform only the work assigned by the head. It is forbidden to entrust the equipment to another person and to allow persons who are not related to the assigned work to the workplace.

1.22. It is forbidden to be in the production room after the end of work.

1.23. The employee is responsible in accordance with applicable law for compliance with the requirements of instructions, industrial injuries and accidents that occurred through his fault.

1.24. The control of the implementation of this instruction is assigned to the head of the department.

2. Safety requirements before starting work

2.1. Put on your uniform, put it in order.

2.2. Familiarize yourself with the entries in the Journal of the technical condition of the equipment. In case of any comments, do not start work until the troubleshooting and a note in the Journal (adjuster, electrician) about the health of the equipment.

2.3. Inspect equipment and work area. Prepare the necessary devices and tools for work, check their serviceability.

2.4. Check the serviceability of the equipment, including, switching off and braking devices, the presence and strength of the fastening of fences, the reliability of the functioning of safety devices, interlocks, the presence of protective grounding, cleanliness and order at the workplace. Remove unnecessary items from the equipment (oil cans, rags, etc.).

2.5. Check and adjust workplace lighting.

2.6. Check whether the local exhaust and general supply and exhaust ventilation systems are turned on (ventilation should be turned on 10 - 15 minutes before starting work).

2.7. Immediately inform the supervisor of the noticed shortcomings and malfunctions at the workplace and do not start work until the troubleshooting and permission of the master.

3. Safety requirements during work

3.1. When starting the machine for work, check if any of the maintenance or repair personnel are in its danger zone and give a warning signal.

3.2. When the electric motor is on, it is prohibited:

set dimensions when switching to another format;
regulate the adhesive apparatus and other mechanisms;
clean, lubricate and troubleshoot the machine;
wash off after the end of the work the rollers of the glue apparatus;
load roll fabric and trailing paper into the machine;
change or adjust the knives for cutting the spine tape, as well as the knife for cutting the lagging;
change and correct the pushers of the sides of the feeder magazine.

3.3. While the machine is running, it is prohibited:

straighten and remove stuck cardboard sides (lids) from the assembly table;
remove wrinkled or straighten wrapped fabric and lagging behind;
correct and align the cardboard sides near the moving carriage;
pick up and pull out binding covers from rotating calendering rollers;
wash off the calender rollers;
adjust and put on suction cups of the vacuum system;
pour glue into the glue bath.

3.4. Monitor the water level in the water heating chamber of the adhesive circulation pump. It should be remembered that the heating element will burn out if the water level is insufficient.

3.5. Monitor the oil level in the air pump (compressor).

3.6. It is forbidden:

remove guards and turn off safety devices during the operation of the machine, as well as work in case of their malfunction or absence;
put any foreign objects on the beds and other parts of running machines;
leave the machine unattended, switched on for working (when leaving the workplace, the equipment must be stopped and de-energized);
work without proper lighting of the workplace;
work sitting;
transfer any items through the operating equipment;
touch moving parts of equipment and electrical wires;
work without a temperature controller of the glue machine.

3.7. When the machine stops automatically, identify the cause of the stop, eliminate it, and only after that turn on the machine to the working stroke by pressing the "start" button.

4. Safety requirements in emergency situations

4.1. In the event of a fire or a fire, employees must immediately call the fire brigade, inform the work manager and proceed to extinguish the fire using the available fire extinguishers.

4.2. If voltage (sensation of current) is detected on the metal parts of the equipment, the electric motor is buzzing, the ground wire is broken, immediately turn off the equipment, report to the foreman about the malfunction of the electrical equipment and do not start work without his instructions.

4.3. Disconnect the equipment from the network, stop working and notify the workshop administration in case of equipment malfunction, if there is a smell of burning and smoke in electrical equipment, if foreign objects get into it.

4.4. In the event of a power outage, vibration or increased noise levels, a sharp heating of the electric motor, a significant decrease in the number of revolutions of the motor shaft, turn off the equipment.

4.5. In case of injury, first of all, release the victim from the traumatic factor, call for medical assistance, provide first aid to the victim, notify the work manager and save the traumatic situation until the causes of the incident are investigated.

5. Safety requirements at the end of work

5.1. Remove workplace. Turn off equipment.

5.2. Take off your overalls, put them in the closet.

5.3. Wash hands and face with warm soapy water.

We recommend interesting articles Section Standard instructions for labor protection:

▪ Commercial real estate agent. Standard instruction on labor protection

▪ Maintenance of portable acetylene generators. Standard instruction on labor protection

▪ Hanging the car and working under it. Standard instruction on labor protection

See other articles Section Standard instructions for labor protection.

Read and write useful comments on this article.

<< Back

Latest news of science and technology, new electronics:

Artificial leather for touch emulation 15.04.2024

In a modern technology world where distance is becoming increasingly commonplace, maintaining connection and a sense of closeness is important. Recent developments in artificial skin by German scientists from Saarland University represent a new era in virtual interactions. German researchers from Saarland University have developed ultra-thin films that can transmit the sensation of touch over a distance. This cutting-edge technology provides new opportunities for virtual communication, especially for those who find themselves far from their loved ones. The ultra-thin films developed by the researchers, just 50 micrometers thick, can be integrated into textiles and worn like a second skin. These films act as sensors that recognize tactile signals from mom or dad, and as actuators that transmit these movements to the baby. Parents' touch to the fabric activates sensors that react to pressure and deform the ultra-thin film. This ... >>

Petgugu Global cat litter 15.04.2024

Taking care of pets can often be a challenge, especially when it comes to keeping your home clean. A new interesting solution from the Petgugu Global startup has been presented, which will make life easier for cat owners and help them keep their home perfectly clean and tidy. Startup Petgugu Global has unveiled a unique cat toilet that can automatically flush feces, keeping your home clean and fresh. This innovative device is equipped with various smart sensors that monitor your pet's toilet activity and activate to automatically clean after use. The device connects to the sewer system and ensures efficient waste removal without the need for intervention from the owner. Additionally, the toilet has a large flushable storage capacity, making it ideal for multi-cat households. The Petgugu cat litter bowl is designed for use with water-soluble litters and offers a range of additional ... >>

The attractiveness of caring men 14.04.2024

The stereotype that women prefer "bad boys" has long been widespread. However, recent research conducted by British scientists from Monash University offers a new perspective on this issue. They looked at how women responded to men's emotional responsibility and willingness to help others. The study's findings could change our understanding of what makes men attractive to women. A study conducted by scientists from Monash University leads to new findings about men's attractiveness to women. In the experiment, women were shown photographs of men with brief stories about their behavior in various situations, including their reaction to an encounter with a homeless person. Some of the men ignored the homeless man, while others helped him, such as buying him food. A study found that men who showed empathy and kindness were more attractive to women compared to men who showed empathy and kindness. ... >>

Random news from the Archive

NXP will improve the security of ePassports 29.11.2007

NXP has announced that it will supply its latest smart chips to Germany, which is the first in the world to introduce second generation ePassports with enhanced security.

The new SmartMX chip will provide secure storage of biometric data in an ePassport, which will increase the reliability of the identification of the document holder. To date, NXP has already supplied approximately 4,5 million ePassport solutions (chip, operating system and insert) to Bundesdruckerei GmbH, which issues passports for Germany.

NXP, which is involved in more than 80% of ePassport projects worldwide, has delivered 100 million ICs to date. E-passports are being implemented in 51 countries, 43 of which, including the US, France and Singapore, are using NXP smart chip technology.

Other interesting news:

▪ microwave computer

▪ Children as a remedy for hypertension

▪ Electrohypercar Pininfarina Battista

▪ Home CHP

▪ Lightning chases ships

News feed of science and technology, new electronics

Interesting materials of the Free Technical Library:

▪ site section Electrician's tool. Article selection

▪ article Mows a knife. Drawing, description

▪ article Where do people of the Caucasian race live? Detailed answer

▪ article Worker for comprehensive cleaning and maintenance of households. Job description

▪ article Mixed connection of front acoustics. Encyclopedia of radio electronics and electrical engineering

▪ article Antenna amplifier MV. Encyclopedia of radio electronics and electrical engineering

Leave your comment on this article:

All languages of this page

Home page | Library | Articles | Website map | Site Reviews