Instructions for labor protection when working on a POLLAR type cutting line

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions for labor protection when working on a POLLAR type cutting line. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. Persons at least 18 years of age who have passed a medical examination and have no contraindications to work in this profession (specialty), introductory briefing and briefing at the workplace are allowed to work. Workers are allowed to work independently after an internship, verification of theoretical knowledge and acquired skills in safe ways of working. In the future, at the workplace, briefings on labor protection are held at least once every 3 months.

1.2. When transferring to a new job, from temporary to permanent, from one operation to another with a change in the technological process or equipment, employees must be instructed in labor protection at the workplace.

1.3. Conducting all types of briefings must be recorded in the Briefing Log with the obligatory signatures of the person who received and conducted the briefing.

1.4. Each employee is obliged to comply with the requirements of this instruction, labor and production discipline, work and rest regime, all requirements for labor protection, safe work performance, industrial sanitation, fire safety, electrical safety.

1.5. Smoking is allowed only in specially designated areas. The use of alcoholic beverages at work, as well as going to work in a state of alcoholic or drug intoxication, is prohibited.

1.6. When performing work, it is necessary to be attentive, not to be distracted by extraneous affairs and conversations, and not to distract others from work. It is forbidden to sit down and lean on random objects and fences.

1.7. It is not allowed to approach operating machines, installations, machines on which other workers work, and distract them with extraneous conversations, turn on or off (except in emergency cases) equipment, transport and lifting mechanisms, work on which is not assigned, go beyond the fences of hazardous areas, in the zones of technological passages.

1.8. The employer is obliged to provide workers with overalls, safety shoes, as well as personal protective equipment in accordance with the work they perform and in accordance with applicable standards. It is forbidden to work without overalls, safety shoes and other personal protective equipment laid down in accordance with the standards.

1.9. Each employee needs:

know the place of storage of the workshop first-aid kit;
be able to provide first aid for work-related injuries.

1.10. It is allowed to store and eat food only in established and equipped places.

1.11. It is forbidden to be in production premises in outerwear, undress or hang clothes, hats, bags on equipment.

1.12. Do not clutter up passages, driveways, workplaces, approaches to shields with fire fighting equipment, fire hydrants and a general switch.

1.13. Spilled cleaners, lubricants, water, etc. on the floor. wipe off immediately.

1.14. Cleaning materials impregnated with oil, paint, solvent, put in tightly closed metal boxes. Do not scatter these materials, at the end of the shift they should be removed from the premises.

1.15. Store fuels, lubricants and flammable liquids only in a tightly closed metal container (box) or cabinet in an amount not exceeding the replacement rate. It is forbidden to leave combustible liquids and flammable liquids in the aisles, driveways and the working area of the equipment.

1.16. It is forbidden to repair equipment, fix electrical equipment and the electrical network to personnel who do not have access to these works, work near unshielded current-carrying parts, touch electrical wires, general lighting fittings, open doors of electrical cabinets, fencing of knife switches, switchboards and control panels.

1.17. Do not use lubricants for washing hands.

1.18. Finished products should be stacked carefully, on racks with a height of no more than 1,6 m from the floor (including the height of the rack).

1.19. It is forbidden to use faulty racks (pallets): with a faulty coating, with broken legs, etc., lean racks (pallets) against the machine frame or wall, as well as put them on the end, transfer, stack and disassemble the racks from a stack by one employee.

1.20. It is forbidden to use defective hand tools, as well as tools of inappropriate sizes, to scatter them around the equipment, in aisles, in driveways (keep tools and tools in specially designated places).

1.21. Carry out only the work assigned by the administration. It is forbidden to entrust the equipment to another person and to allow persons who are not related to the assigned work to the workplace.

1.22. It is forbidden to be in the production room after the end of work.

1.23. The employee is responsible in accordance with applicable law for compliance with the requirements of instructions, industrial injuries and accidents that occurred through his fault.

1.24. The control of the implementation of this instruction is assigned to the head of the department.

2. Safety requirements before starting work

2.1. Put on your uniform, put it in order.

2.2. Inspect equipment and work area.

Check that the equipment is in good working order: the presence and strength of the fastening of the guards, the reliability of the functioning of the safety devices, including: a light barrier, two-handle push buttons of the safety circuit (both buttons must be actuated within 0,5 seconds), an electronic control circuit for controlling the electromagnetic clutch for the drive knife (if one of the switching elements inside the knife drive control fails, as well as if the tracking limit of the knife holder is exceeded, subsequent cutting is blocked), safety contact on the flywheel guards (the main motor is turned off when the flywheel guard is opened), safety contact on the pedal lock (when the beam is blocked the knife drive is blocked), the serviceability of the interlocks, turning on and off devices, the brake mechanism, especially the reliability of the automatic stop of the knife when the machine is turned off manually or by safety devices (it is forbidden to use a light barrier to turn off the knife drive), serviceability of the pressure gauge, oil level in the hydraulic system reservoir, serviceability of grounding, tightness and absence of visible external damage to all pipelines, hoses and screw connections.

2.3. Check the fastening strength and good condition of the knife, knife holder and clamping beam.

2.4. Check the operation of the mechanism of the stop bar (butt) using the "forward" and "backward" buttons or manually.

2.5. Check the uppermost position of the knife, it should not go beyond the lower plane of the pressure beam, with the correct automatic shutdown of the drive, the knife on the right side should be at least 6 mm higher than the pressure beam.

2.6. Read the entry in the Equipment Maintenance Log. In case of any comments, do not start work until the troubleshooting and a note in the Journal (adjuster, electrician) about the health of the equipment.

2.7. Make sure that there are no foreign objects on the machine (wiping materials, oilers, screwdrivers, etc.).

2.8. Report all identified problems to the work manager and do not start work until they are eliminated.

3. Safety requirements during work

3.1. When repairing equipment, carrying out preventive maintenance, it is necessary to make an entry in the Journal of the technical condition of the equipment. Persons who carried out repairs and preventive maintenance are required to make a record allowing them to work.

3.2. When setting the size, raise the knife to its highest position.

3. During the cut, be sure to clamp the product to be cut with a clamp by pressing the pedal with your foot.

3.4. When feeding products to the stop with your left hand, make sure that the clamp does not pinch your fingers.

3.5. When installing the knife in the machine, place wooden blocks under it. Install the knife only with the help of special lever rods. Blade change may only be carried out by specially trained personnel.

3.6. The knife in the knife holder must be fixed with all bolts. When fixing the knife, you must be careful and use only serviceable (without knocked down jaws) keys of the appropriate size.

3.7. To edit the knife, you should use whetstones with a special wooden frame.

3.8. Turn over and change the marzan with the help of special hooks.

3.9. When cutting printed sheets into small parts, it is necessary to use special corner attachments, while the hands should be at least 15 cm from the cutting line.

3.10. Store and carry knives, fixed with all bolts, in a horizontal position in special cases.

3.11. It is forbidden:

lubricate, clean, adjust equipment when the electric motor is on;
Grab the knife from the blade side when installing in the machine. When installing and removing the knife, it is necessary to support the pins screwed into the bolt sockets;
when cutting and trimming products, support them with your hands near the cut line. Hands should be at a distance of at least 15 cm from the cutting line, while special stops in the form of squares must be used;
take out the cut products from under the knife until it stops completely in the uppermost position;
leave your foot on the pressure beam pedal while stacking or removing products;
block one of the two start keys to turn on the machine with both hands;
work on the machine without protecting hazardous areas, with faulty safety devices, switching on and off devices;
take something out of the car or troubleshoot while the electric motor is running;
adjust the paper in the banding area of the packs during the operation of the equipment;
change film rolls when the electric motor is on;
while the machine is running, remove paper scraps in the open slot of the table of the "AVTOTRIM" system;
touch the heating elements;
leave the knife unpacked and lean it against a car or wall;
leave the car turned on when leaving the workplace;
allow oil to get on the brake mechanism during lubrication of the equipment;
arbitrarily adjust the friction clutch and brake mechanism;
leave oilers, screwdrivers, rags, etc. on the equipment;
during the operation of the equipment, turn off the device for suction and ventilation;
when switching the machine from one program to another, keep your free hand in the danger zone.

3.12. Switching on and off the equipment should be carried out without shocks and shocks.

3.13. To prevent unexpected re-closing of the line during maintenance work, adjustment, cleaning, lock the device to turn it on, remove the key or hang up a warning sign.

4. Safety requirements in emergency situations

4.1. In case of fire, immediately turn off the machine, turn off the power supply, with the exception of the lighting network, call the fire brigade, inform the work manager and proceed to eliminate the fire using the available fire extinguishers.

4.2. If voltage (sensation of current) is detected on the metal parts of the machine, the electric motor hums, in case of vibration or noise, if the electric wires, the electric motor suddenly heat up, the speed of the electric motor shaft decreases, sparks in the electrical equipment, the ground wire is broken, stop the machine, report the malfunction to the foreman and do not start work without his instructions.

4.3. Turn off the equipment immediately if:

the hand got into the cut zone or under the clamping beam;
a foreign object has entered the cut zone;
the knife falls out;
the knife makes double movements when the machine stops;
there is a smell of burning, sparking, etc .;
power supply is interrupted.

4.4. In case of injury, first of all, release the victim from the traumatic factor, call for medical assistance, provide first aid to the victim, notify the manager and save the traumatic situation until the causes of the incident are investigated.

5. Safety requirements at the end of work

5.1. Turn off the equipment, remove tools and fixtures to the designated places, tidy up the workplace.

5.2. Take off your overalls, put them in the closet.

5.3. Wash hands and face thoroughly with warm water and soap.

5.4. Make an entry in the Journal about the technical condition of the machine. Report problems to the supervisor.

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