Instructions for labor protection when working on a cardboard grinder

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions for labor protection when working on a cardboard grinder. Full Document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. Persons at least 18 years of age who have passed a medical examination and have no contraindications to work in this profession (specialty), introductory briefing and briefing at the workplace are allowed to work. Workers are allowed to work independently after an internship, verification of theoretical knowledge and acquired skills in safe ways of working. In the future, at the workplace, briefings on labor protection are held at least once every 3 months.

1.2. When transferring to a new job, from temporary to permanent, from one operation to another with a change in the technological process or equipment, employees must be instructed in labor protection at the workplace.

1.3. Conducting all types of briefings must be recorded in the Briefing Log with the obligatory signatures of the person who received and conducted the briefing.

1.4. Each employee is obliged to comply with the requirements of this instruction, labor and production discipline, work and rest regime, all requirements for labor protection, safe work performance, industrial sanitation, fire safety, electrical safety.

1.5. Smoking is allowed only in specially designated areas. The use of alcoholic beverages at work, as well as going to work in a state of alcoholic or drug intoxication, is prohibited.

1.6. When performing work, it is necessary to be attentive, not to be distracted by extraneous affairs and conversations, and not to distract others from work. It is forbidden to sit down and lean on random objects and fences.

1.7. It is not allowed to approach operating machines, installations, machines on which other workers work, and distract them with extraneous conversations, turn on or off (except in emergency cases) equipment, transport and lifting mechanisms, work on which is not assigned, go beyond the fences of hazardous areas, in the zones of technological passages.

1.8. The employer is obliged to provide workers with overalls, safety shoes, as well as personal protective equipment in accordance with the work they perform and in accordance with applicable standards. It is forbidden to work without overalls, safety shoes and other personal protective equipment laid down in accordance with the standards.

1.9. Each employee needs:

know the place of storage of the workshop first-aid kit;
be able to provide first aid for work-related injuries.

1.10. It is allowed to store and eat food only in established and equipped places.

1.11. It is forbidden to be in production premises in outerwear, undress or hang clothes, hats, bags on equipment.

1.12. Do not clutter up passages, driveways, workplaces, approaches to shields with fire fighting equipment, fire hydrants and a general switch.

1.13. Spilled cleaners, lubricants, water, etc. on the floor. wipe off immediately.

1.14. Cleaning materials impregnated with oil, paint, solvent, put in tightly closed metal boxes. Do not scatter these materials, at the end of the shift they should be removed from the premises.

1.15. Store fuels, lubricants and flammable liquids only in a tightly closed metal container (box) or cabinet in an amount not exceeding the replacement rate. It is forbidden to leave combustible liquids and flammable liquids in the aisles, driveways and the working area of the equipment.

1.16. It is forbidden to repair equipment, fix electrical equipment and the electrical network to personnel who do not have access to these works, work near unshielded current-carrying parts, touch electrical wires, general lighting fittings, open doors of electrical cabinets, fencing of knife switches, switchboards and control panels.

1.17. Do not use lubricants for washing hands.

1.18. Finished products should be stacked carefully, on racks with a height of no more than 1,6 m from the floor (including the height of the rack).

1.19. It is forbidden to use faulty racks (pallets): with a faulty coating, with broken legs, etc., lean racks (pallets) against the machine frame or wall, as well as put them on the end, transfer, stack and disassemble the racks from a stack by one employee.

1.20. It is forbidden to use defective hand tools, as well as tools of inappropriate sizes, to scatter them around the equipment, in aisles, in driveways (keep tools and tools in specially designated places).

1.21. Carry out only the work assigned by the administration. It is forbidden to entrust the equipment to another person and to allow persons who are not related to the assigned work to the workplace.

1.22. It is forbidden to be in the production room after the end of work.

1.23. The employee is responsible in accordance with applicable law for compliance with the requirements of instructions, industrial injuries and accidents that occurred through his fault.

1.24. The control of the implementation of this instruction is assigned to the head of the department.

2. Safety requirements before starting work

2.1. Put on your uniform, put it in order.

2.2. Inspect equipment and work area. Check the serviceability of the equipment: the presence and strength of the fastening of fences, safety devices, interlocks, turning on and off devices, braking devices, grounding.

2.3. Read the entry in the Equipment Maintenance Log. In case of any comments, do not start work until the troubleshooting and a note in the Journal (adjuster, electrician) about the health of the equipment.

2.4. Make sure that there are no foreign objects on the machine (wiping materials, oilers, screwdrivers, etc.).

2.5. Report all identified problems to the work manager and do not start work until they are eliminated.

3. Safety requirements during work

3.1. When setting the size, raise the knife to its highest position.

3.2. During the cut, be sure to clamp the product to be cut with a clamp by pressing the pedal with your foot.

3.3. When feeding products to the stop with your left hand, make sure that the clamp does not pinch your fingers.

3.4. When installing the knife in the machine, put wooden blocks under it. Install the knife using special lever rods.

3.5. Secure the knife in the knife holder with all bolts. When fixing the knife, be careful and use serviceable (without knocked-down jaws) keys of the appropriate size.

3.6. To edit a knife, use whetstones with a special wooden frame.

3.7. Store and carry knives in special cases in a horizontal position.

3.8. After cutting, set the knife to its original lower position.

3.9. It is forbidden:

when cutting the material, put your hand on the clamp;
while cutting, let go of the knife handle;
when cutting narrow strips, hold them near the stop with your hands;
leave your foot on the pressure beam pedal while stacking or removing products;
after cutting, leave the knife in the upper position;
lubricate, clean, adjust the machine with the electric motor turned on;
grab the knife from the side of the blade when it is installed in the machine;
take out the cut products from under the knife until it stops completely in the uppermost position;
take something out of the car or troubleshoot while the electric motor is running;
leave the knife unpacked and lean it against a car or wall;
leave the car turned on when leaving the workplace;
allow during the lubrication of the machine oil to get on the brake mechanism;
work on the machine at the same time two workers;
arbitrarily adjust the friction clutch and brake mechanism;
leave oilers, screwdrivers, rags, etc. on the machine;
work on faulty equipment, on equipment with removed guards and faulty interlocks.

4. Safety requirements in emergency situations

4.1. In case of fire, immediately turn off the machine, turn off the power supply, with the exception of the lighting network, call the fire brigade, inform the work manager and proceed to eliminate the fire using the available fire extinguishers.

4.2. If voltage (sensation of current) is detected on the metal parts of the machine, the electric motor hums, in case of vibration or noise, if the electric wires, the electric motor suddenly heat up, the speed of the electric motor shaft decreases, sparks in electrical equipment, breakage of the ground wire, stop the machine, report the malfunction to the foreman and do not start work without his instructions.

4.3. Turn off the equipment immediately if:

the hand got into the cut zone or under the clamping beam;
a foreign object has entered the cut zone;
the knife falls out;
there is a smell of burning, sparking, etc .;
power outage.

4.4. In case of injury, first of all, release the victim from the traumatic factor, call for medical assistance, provide first aid to the victim, notify the manager and save the traumatic situation until the causes of the incident are investigated.

5. Safety requirements at the end of work

5.1. Turn off the machine, put the tools and devices in the designated places, put the workplace in order.

5.2. Take off your overalls, put them in the closet.

5.3. Wash hands and face thoroughly with warm water and soap.

5.4. Make an entry in the log about the technical condition of the machine. Report problems to the supervisor.

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