Instructions for labor protection when working on sheet-fed rotary presses

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions on labor protection when working on sheet rotary letterpress machines. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. Persons who have passed a medical examination and have no contraindications to work in this profession (specialty), introductory briefing and briefing at the workplace are allowed to work. Workers are allowed to work independently after an internship, verification of theoretical knowledge and acquired skills in safe ways of working. In the future, at the workplace, briefings on labor protection are held at least once every 3 months.

1.2. When transferring to a new job, from temporary to permanent, from one operation to another with a change in the technological process or equipment, employees must be instructed in labor protection at the workplace.

1.3. Conducting all types of briefings must be recorded in the Briefing Log with the obligatory signatures of the person who received and conducted the briefing.

1.4. Each employee is obliged to comply with the requirements of this instruction, labor and production discipline, work and rest regime, all requirements for labor protection, safe work performance, industrial sanitation, fire safety, electrical safety.

1.5. Smoking is allowed only in specially designated areas. The use of alcoholic beverages at work, as well as going to work in a state of alcoholic or drug intoxication, is prohibited.

1.6. When performing work, it is necessary to be attentive, not to be distracted by extraneous affairs and conversations, and not to distract others from work. It is forbidden to sit down and lean on random objects and fences.

1.7. It is not allowed to approach operating machines, installations, machines on which other workers work, and distract them with extraneous conversations, turn on or off (except in emergency cases) equipment, transport and lifting mechanisms, work on which is not assigned, go beyond the fences of hazardous areas, in the zones of technological passages.

1.8. The employer is obliged to provide workers with overalls, safety shoes, as well as personal protective equipment in accordance with the work they perform and in accordance with applicable standards. It is forbidden to work without overalls, safety shoes and other personal protective equipment laid down in accordance with the standards.

1.9. Each employee needs:

know the place of storage of the workshop first-aid kit;
be able to provide first aid for work-related injuries.

1.10. It is allowed to store and eat food only in established and equipped places.

1.11. It is forbidden to be in production premises in outerwear, undress or hang clothes, hats, bags on equipment.

1.12. Do not clutter up passages, driveways, workplaces, approaches to shields with fire fighting equipment, fire hydrants and a general switch.

1.13. Spilled cleaners, lubricants, water, etc. on the floor. wipe off immediately.

1.14. Cleaning materials impregnated with oil, paint, solvent, put in tightly closed metal boxes. Do not scatter these materials, at the end of the shift they should be removed from the premises.

1.15. Store fuels, lubricants and flammable liquids only in a tightly closed metal container (box) or cabinet in an amount not exceeding the replacement rate. Joint storage of acids and flammable and combustible liquids (gasoline, toluene, alcohol, kerosene, white spirit, etc.) is prohibited. Store chemicals in quantities not exceeding the established norms, in a tightly closed container with an inscription on the contents.

1.16. It is forbidden to repair equipment, fix electrical equipment and the electrical network to personnel who do not have access to these works, work near unshielded current-carrying parts, touch electrical wires, general lighting fittings, open doors of electrical cabinets, fencing of knife switches, switchboards and control panels.

1.17. Do not use lubricants for washing hands.

1.18. It is forbidden to be in the production room after the end of work.

1.19. The employee is responsible in accordance with applicable law for compliance with the requirements of instructions, industrial injuries and accidents that occurred through his fault.

1.20. The control of the implementation of this instruction is assigned to the head of the department.

2. Safety requirements before starting work

2.1. Put on your uniform, put it in order.

2.2. Familiarize yourself with the entries in the Journal of the technical condition of the equipment. In case of any comments, do not start work until the troubleshooting and a note in the Journal (adjuster, electrician) about the health of the equipment.

2.3. Inspect equipment and work area. Prepare the necessary devices and tools for work, check their serviceability.

2.4. Check the serviceability of the machine, including, switching off and braking devices, the presence and strength of fastening of fences, the reliability of the functioning of safety devices, interlocks, the presence of protective grounding, cleanliness and order at the workplace. Remove unnecessary items from the equipment (oil cans, rags, etc.).

2.5. Check whether the local exhaust and general supply and exhaust ventilation systems are turned on; it should be remembered that ventilation should be turned on for 10 - 15 minutes. before starting work.

2.6. Check and adjust workplace lighting.

2.7. Check the tightness of the UV unit, make sure that all inlet and outlet openings of the fan are closed with ventilation fittings or special protective nets and access to rotating parts is restricted. Clean the parts of the emitter from plaque, moisten the UV lamps with alcohol. It is forbidden to turn on UV lamps that have been waterlogged with alcohol, to start the IST UV unit without cleaning the parts of the emitter from plaque.

2.8. Immediately inform the supervisor of the noticed shortcomings and malfunctions at the workplace and do not start work until the troubleshooting and permission of the master.

3. Safety requirements during work

3.1. Perform only the work assigned by the head.

3.2. It is forbidden to allow persons who are not related to the assigned work to the workplace, to entrust the equipment to another person.

3.3. When repairing equipment, carrying out preventive maintenance, it is necessary to make an entry in the Journal of the technical condition of the equipment. Persons who carried out repairs and preventive maintenance are required to make an entry in the Journal allowing them to work.

3.4. Finished products should be stacked carefully, on racks, the height of the foot from the floor should not exceed 1,6 m.

3.5. Before putting the machine into operation, check whether any of the operating or maintenance personnel are in the danger zone of the machine.

3.6. Before starting the machine, give a warning signal. Then, pressing the "push" button, turn the main shaft of the machine several times and, making sure that it is in full working order, turn it on to the working stroke, gradually increasing the speed.

3.7. The preparation of the machine for operation must be carried out with the general input switch off and the signal lamp on.

3.8. Removing and inserting ink rollers is allowed only when the starting devices are turned off and the "stop" button is locked.

3.9. The ink rollers must be removed and installed by two workers at the same time with coordinated efforts.

3.10. Install the rollers in special pyramids or on a special cart with nests.

3.11. Rinse off paint rollers with a washer at low machine speed. Install the flushing knife blade with the machine switched off.

3.12. The use of the "push" button is allowed for a worker who makes seasoning or other preparatory work.

3.13. It is forbidden:

turn on the machine with a lit signal lamp without the permission of the foreman-printer and without a signal warning about the start of the machine;
work with guards removed;
work on faulty equipment;
work without sufficient lighting of the workplace;
place the rollers vertically or obliquely to the machine frame, wall, tables;
carry out work and be under the raised stacking tables of feeder and acceptance;
use leaded gasoline, acetone, benzene, toluene, and turpentine to wash forms and colorful rollers;
leave keys, screwdrivers, oilers, rags and other items near the car, on the steps, ladders and fences;
load paper into the feeder without turning off the machine;
perform minor operations (changing letters, series, rearranging the numbering, etc.) without pressing the "stop-lock" button and without lifting the safety grille;
look at a glowing UV lamp, keep your hands in the zone of its glow;
use the UV lamp for other purposes;
independently alter or change the safety circuits of the IST UV installation;
work with the UV unit when the air-exhausting equipment is turned off;
allow detergents to come into contact with the UV system.

3.14. It is forbidden while the machine is running:

straighten a skewed paper sheet, pick up sheets that have fallen into the machine and under it;
lubricate, clean, adjust and troubleshoot;
remove paint from the rollers (roll up) and dirt with paper, as well as add paint to the colorful rollers and to the colorful box;
remove paper, rags, etc. from the rollers;
remove torn belts from the chain conveyor;
wipe the form and remove dirt (marashki);
touch the moving parts of the machine;
lean on the guards of the machine;
leave unattended the machine, included in the working stroke;
tighten and adjust bolts;
adjust and put on the feeder bands;
wash off the ink machine.

3.15. When cutting corners of paper, use only a two-handed knife, taking precautions, do not be distracted.

3.16. It is forbidden to use defective hand tools, as well as tools of inappropriate sizes, to scatter them around the equipment, in aisles, in driveways. Store fixtures and tools in designated areas.

3.17. It is forbidden to leave combustible liquids and flammable liquids in the aisles, driveways and working areas of the equipment.

3.18. Racks (pallets) must be carried, stacked and disassembled from a stack by at least two employees. It is forbidden to use faulty racks (pallets).

3.19. It is forbidden to lean racks (pallets) against the machine frame or wall, and also to put them on the end.

4. Safety requirements in emergency situations

4.1. In case of fire, immediately turn off the equipment, turn off the power supply, with the exception of the lighting network. Report the fire to everyone working in the room and proceed to extinguish the fire with the available fire extinguishing equipment.

4.2. If voltage (sensation of current) is detected on the metal parts of the equipment, the electric motor is buzzing, the ground wire is broken, immediately turn off the equipment, report to the foreman about the malfunction of the electrical equipment and do not start work without his participation.

4.3. Disconnect the equipment from the mains, stop working and notify the workshop administration in case of a malfunction of the equipment, safety, protective, blocking, signaling devices, as well as if there is a smell of burning and smoke in the electrical equipment, if foreign objects get in or if the printing plate and inking unit are poorly fixed.

4.4. In the event of a power outage and vibration or excessive noise, turn off the equipment.

4.5. In case of injury, first of all, release the victim from the traumatic factor, call for medical assistance, provide first aid to the victim, notify the work manager and save the traumatic situation until the causes of the incident are investigated.

5. Safety requirements at the end of work

5.1. Stop the equipment, turn off the general introductory switch, clean and tidy the workplace, make an entry in the Journal of the technical condition of the equipment.

5.2. Take off your clothes and put them in the closet.

5.3. Wash face and hands with warm water and soap.

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