Instructions for labor protection when working on flatbed letterpress printing machines

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions on labor protection when working on letterpress printing presses. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. Persons who have passed a medical examination and have no contraindications to work in this profession (specialty), introductory briefing and briefing at the workplace are allowed to work. Workers are allowed to work independently after an internship, verification of theoretical knowledge and acquired skills in safe ways of working. In the future, at the workplace, briefings on labor protection are held at least once every 3 months.

1.2. When transferring to a new job, from temporary to permanent, from one operation to another with a change in the technological process or equipment, employees must be instructed in labor protection at the workplace.

1.3. Conducting all types of briefings must be recorded in the Briefing Log with the obligatory signatures of the person who received and conducted the briefing.

1.4. Each employee is obliged to comply with the requirements of this instruction, labor and production discipline, work and rest regime, all requirements for labor protection, safe work performance, industrial sanitation, fire safety, electrical safety.

1.5. Smoking is allowed only in specially designated areas. The use of alcoholic beverages at work, as well as going to work in a state of alcoholic or drug intoxication, is prohibited.

1.6. When performing work, it is necessary to be attentive, not to be distracted by extraneous affairs and conversations, and not to distract others from work. It is forbidden to sit down and lean on random objects and fences.

1.7. It is not allowed to approach operating machines, installations, machines on which other workers work, and distract them with extraneous conversations, turn on or off (except in emergency cases) equipment, transport and lifting mechanisms, work on which is not assigned, go beyond the fences of hazardous areas, in the zones of technological passages.

1.8. The employer is obliged to provide workers with overalls, safety shoes, as well as personal protective equipment in accordance with the work they perform and in accordance with applicable standards. It is forbidden to work without overalls, safety shoes and other personal protective equipment laid down in accordance with the standards.

1.9. Each employee needs:

know the place of storage of the workshop first-aid kit;
be able to provide first aid for work-related injuries.

1.10. It is allowed to store and eat food only in established and equipped places.

1.11. It is forbidden to be in production premises in outerwear, undress or hang clothes, hats, bags on equipment.

1.12. Do not clutter up passages, driveways, workplaces, approaches to shields with fire fighting equipment, fire hydrants and a general switch.

1.13. Spilled cleaners, lubricants, water, etc. on the floor. wipe off immediately.

1.14. Cleaning materials impregnated with oil, paint, solvent, put in tightly closed metal boxes. Do not scatter these materials, at the end of the shift they should be removed from the premises.

1.15. Store fuels, lubricants and flammable liquids only in a tightly closed metal container (box) or cabinet in an amount not exceeding the replacement rate. Joint storage of acids and flammable and combustible liquids (gasoline, toluene, alcohol, kerosene, white spirit, etc.) is prohibited. Store chemicals in quantities not exceeding the established norms, in a tightly closed container with an inscription on the contents.

1.16. It is forbidden to repair equipment, fix electrical equipment and the electrical network to personnel who do not have access to these works, work near unshielded current-carrying parts, touch electrical wires, general lighting fittings, open doors of electrical cabinets, fencing of knife switches, switchboards and control panels.

1.17. Do not use lubricants for washing hands.

1.18. It is forbidden to be in the production room after the end of work.

1.19. The employee is responsible in accordance with applicable law for compliance with the requirements of instructions, industrial injuries and accidents that occurred through his fault.

1.20. The control of the implementation of this instruction is assigned to the head of the department.

2. Safety requirements before starting work

2.1. Put on your uniform, put it in order.

2.2. Familiarize yourself with the entries in the Journal of the technical condition of the equipment. In case of any comments, do not start work until the troubleshooting and a note in the journal (adjuster, electrician) about the health of the equipment.

2.3. Inspect equipment and work area. Prepare all necessary equipment and tools for work. Check their correctness. Remove all unnecessary items from the machine (oil cans, rags, etc.).

2.4. Check the serviceability of the machine, turning on and off devices, brakes and locking operation, the presence and rigidity of fastening of the flywheel guards, belt drive, gears and push-button control; the correctness and reliability of the conclusion of the form, the strength of the fastening of the rollers in the nests, the presence of protective grounding, cleanliness and order in the workplace.

2.5. Check whether the local exhaust and general supply and exhaust ventilation systems are turned on; it should be remembered that ventilation should be turned on for 10 - 15 minutes. before starting work.

2.6. Check and adjust workplace lighting.

2.7. Immediately inform the supervisor of the noticed shortcomings and malfunctions at the workplace and do not start work until the troubleshooting and permission of the master.

3. Safety requirements during work

3.1. Perform only the work assigned by the head.

3.2. It is forbidden to allow persons who are not related to the assigned work to the workplace, to entrust the equipment to another person.

3.3. When repairing equipment, carrying out preventive maintenance, it is necessary to make an entry in the Journal of the technical condition of the equipment. Persons who carried out repairs and preventive maintenance are required to make an entry in the Journal allowing them to work.

3.4. Before starting the machine, check that no service or maintenance personnel is in the danger area.

3.5. Before starting the machine, give a warning signal and then rotate it a few times to make sure that the machine is working properly.

3.6. The first flap of the impression cylinder must be at least 5 cm away from the corner of the paper (when laying sheets manually).

3.7. Correctly install the valve holding the sheet (avoid "sticking" of the printed sheet).

3.8. The descent and removal of the printing plate is carried out using a special trolley and metal hooks.

3.9. During seasoning, stand and sit on a wide and solid board laid on a bed, do not hang your feet from the board inside the machine.

3.10. While the machine is running, it is prohibited:

correct a paper sheet that has been incorrectly placed or has come up to the valve;
remove the sheet adhering to it from the printing plate;
pick up sheets of paper that have fallen into the machine and under it;
adjust, lubricate, clean and troubleshoot the machine;
precipitate blank material, wipe the printing plate, eliminate "marshmallows";
take out the paper that has rolled up on the rollers;
work sitting and engage in extraneous conversations;
stand close to the fences of the machine and lean on them;
touch the moving parts of the machine, stick your hands into the danger zone, i.e. for the guard rail;
leave the workplace;
adjust and put on the feeder bands;
apply paint directly to the rollers and remove (roll) the paint from the rollers with paper;
lean the rollers against the machine frame, walls and other objects (they should be stored only in pyramids).

3.11. It is allowed to store products on racks at a height of no more than 1,6 m from the floor.

3.12. Remove and install ink rollers, raise or lower them smoothly and coordinate with another performer.

3.13. Be careful when lowering the mold onto the thaler, pre-lubricate the thaler with machine oil.

3.14. If there is a push-button system, only the seasoning worker is allowed to use the "push" button.

15. It is forbidden:

to wash molds and rollers, use leaded gasoline, acetone, benzene, toluene;
prepare the machine for operation with the general switch on;
use the wrong tool;
use defective racks for warehousing products;
place empty racks vertically, lean against a wall or equipment frame.

4. Safety requirements in emergency situations

4.1. In case of fire, immediately turn off the equipment, turn off the power supply, with the exception of the lighting network. Report the fire to everyone working in the room and proceed to extinguish the fire with the available fire extinguishing equipment.

4.2. If voltage (sensation of current) is detected on the metal parts of the machine, the electric motor is buzzing, the ground wire is broken, turn off the equipment immediately, report to the foreman about the malfunction of the electrical equipment and do not start work without his instructions.

4.3. In the event of a power outage, the appearance of a smell of smoke or burning, motor sparking, ingress of foreign objects, poor fixing of the printing plate, immediately turn off the equipment.

4.4. In case of injury, first of all, release the victim from the traumatic factor, call for medical assistance, provide first aid to the victim, notify the work manager and save the traumatic situation until the causes of the incident are investigated.

5. Safety requirements at the end of work

5.1. Turn off the machine. Remove tools and fixtures to a designated area.

5.2. Make an entry in the log of the technical condition of the equipment about all problems.

5.3. Remove workplace.

5.4. Take off your overalls, put them in the closet.

5.5. Wash hands with soap and warm water.

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