Instructions for labor protection when performing copy offset processes

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions on labor protection when performing copy offset processes. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. Persons who have passed a medical examination and have no contraindications to work in this profession (specialty), introductory briefing and briefing at the workplace are allowed to work. Workers are allowed to work independently after an internship, verification of theoretical knowledge and acquired skills in safe ways of working. In the future, at the workplace, briefings on labor protection are held at least once every 3 months.

1.2. When transferring to a new job, from temporary to permanent, from one operation to another with a change in the technological process or equipment, employees must be instructed in labor protection at the workplace.

1.3. Conducting all types of briefings must be recorded in the Briefing Log with the obligatory signatures of the person who received and conducted the briefing.

1.4. Each employee is obliged to comply with the requirements of this instruction, labor and production discipline, work and rest regime, all requirements for labor protection, safe work performance, industrial sanitation, fire safety, electrical safety.

1.5. Smoking is allowed only in specially designated areas. The use of alcoholic beverages at work, as well as going to work in a state of alcoholic or drug intoxication, is prohibited.

1.6. When performing work, it is necessary to be attentive, not to be distracted by extraneous affairs and conversations, and not to distract others from work. It is forbidden to sit down and lean on random objects and fences.

1.7. It is forbidden to approach operating machines, installations, machines on which other workers work, and distract them with extraneous conversations, turn on or off (except in emergency cases) equipment, transport and lifting mechanisms, work on which is not assigned, go beyond the fences of hazardous areas, in zones of technological passages.

1.8. The employer is obliged to provide workers with overalls, safety shoes, as well as personal protective equipment in accordance with the work they perform and in accordance with applicable standards. It is forbidden to work without overalls, safety shoes and other personal protective equipment laid down in accordance with the standards.

1.9. Each employee needs:

know the place of storage of the workshop first-aid kit;
be able to provide first aid for work-related injuries.

1.10. It is allowed to store and eat food only in established and equipped places.

1.11. It is forbidden to be in production premises in outerwear, undress or hang clothes, hats, bags on equipment.

1.12. It is forbidden to clutter up passages, driveways, workplaces, approaches to shields with fire fighting equipment, fire hydrants and a common switch.

1.13. Spilled cleaners, lubricants, water, etc. on the floor. wipe off immediately.

1.14. Cleaning materials impregnated with oil, paint, solvent, put in tightly closed metal boxes. Do not scatter these materials, at the end of the shift they should be removed from the premises.

1.15. Store fuels, lubricants and flammable liquids only in a tightly closed metal container (box) or cabinet in an amount not exceeding the replacement rate. Joint storage of acids and flammable and combustible liquids (gasoline, toluene, alcohol, kerosene, white spirit, etc.) is prohibited. Store chemicals in quantities not exceeding the established norms, in a tightly closed container with an inscription on the contents.

1.16. It is forbidden to repair equipment, fix electrical equipment and the electrical network to personnel who do not have access to these works, work near unshielded current-carrying parts, touch electrical wires, general lighting fittings, open doors of electrical cabinets, fencing of knife switches, switchboards and control panels.

1.17. Do not use lubricants for washing hands.

1.18. It is forbidden to be in the production room after the end of work.

1.19. The employee is responsible in accordance with applicable law for compliance with the requirements of instructions, industrial injuries and accidents that occurred through his fault.

1.20. The control of the implementation of this instruction is assigned to the head of the department.

2. Safety requirements before starting work

2.1. Put on overalls, fasten it with all buttons. Check the availability and serviceability of personal protective equipment.

2.2. Visually check the workplace and equipment, the serviceability of the protective earthing system, the presence and strength of fastening of fences, safety devices, interlocks, the operation of ventilation installations, the serviceability of water taps and water drains.

2.3. Report any deficiencies to the head of the department. Do not start work until the problem is fixed.

3. Safety requirements during work

3.1. Nitrocellulose and rubber adhesives, as well as solvents (acetone, gasoline, amyl acetate, ethyl alcohol, etc.) should be stored in a metal cabinet, in a tightly closed container made of unbreakable and non-combustible materials in an amount not exceeding their replacement needs.

3.2. Store negatives, transparencies, ready-made montages on special racks.

3.3. If glass is used for mounting, the latter must be free of cracks and broken edges, with rounded, ground edges.

3.4. Keep cutting tools, engraving needles and engraving tools only in cases, it is forbidden to put them in pockets.

3.5. Install the plates in the centrifuge and remove them when the rotor is completely stopped.

3.6. Transfer plates and printing plates only one at a time. Otherwise, a cart should be used. When laying photoforms (montages) and plates in a copy frame, check the stability of the fixing of the lifting glass. It is forbidden to support it with your shoulder or head.

3.7. Transfer the copy frame from horizontal to vertical position smoothly, holding it with your hand.

3.8. When placing the mold in the centrifuge, be careful in the area of the heaters. When turning on the rotor, remove your hands from the rotation zone and do not tilt your head over the rotating parts, close the doors. It is forbidden to remove the plate before the final stop of the rotor.

3.9. When weighing chromium salts, respirators should be used. All work with solutions containing chromium compounds should be carried out with rubber gloves. Chromium solutions that have fallen on the body must be washed off immediately with a plentiful stream of water.

3.10. Make sure that the pipelines for the solution are securely fastened and that the lids of the processing and pickling baths are tightly closed.

3.11. Work on the development and etching should be carried out using personal protective equipment.

3.12. Before developing and etching, make sure that the local exhaust ventilation is working efficiently, that the pumping system and mortar pipelines are in good condition.

3.13. Before loading the plate into the pickling machine, put on rubber gloves, having previously lubricated your hands with a protective cream (paste).

3.14. Monitor the proper functioning of the blocking in the pickling machine and the tightness of the connections of the acid lines. It is forbidden to work on the machine if the lock allows the machine to be started with the lid not tightly closed.

3.15. When processing plates manually, work with goggles and rubber gloves.

3.16. Monitor the reliable operation of the local ventilation suction.

3.17. It is forbidden:

work with lighting installations that do not have reflectors and local ventilation exhausts;
work near illuminators without goggles with protective light filters;
lean with hands or elbows on the glass of the assembly table, use assembly tables with broken (cracked) glasses for work; allow heating of the glass from the lower light source;
support or manually push the copy frame glass;
during the operation of the centrifuge, processing and pickling machines, open the lids of the baths, troubleshoot, add a solution, etc.;
pour developing and etching solutions, work with solutions in the absence of local exhaust ventilation;
leave work premises unattended;
work on editing tables with plain, non-frosted glass.

3.18. Swabs soaked in working solutions and solvents, film scraps, etc. should be stored in metal boxes with a lid and removed from the premises every shift.

3.19. The edges of the transparent mounting base should have blunt, jagged edges.

4. Safety requirements in emergency situations

4.1. In case of fire, immediately turn off the equipment, turn off the power supply, with the exception of the lighting network. Report the fire to everyone working in the room and proceed to extinguish the fire with the available fire extinguishing equipment.

4.2. If voltage (sensation of current) is detected on the metal parts of the equipment, the ventilation system is turned off, noise and vibration appear, the power is turned off, turn off the equipment immediately, report the malfunction to the foreman and do not start work without his instructions.

4.3. In case of contact with the skin:

alkalis (solutions) use 2 - 3% solution of acetic acid;
acids (solutions) use a 5% solution of baking soda.

4.4. In case of contact with the mucous membrane:

alkalis (solutions) use 1 - 2% solution of acetic acid;
acids (solutions) use a 2 - 3% solution of baking soda.

4.5. After neutralization, the affected areas should be washed with plenty of water.

4.6. If a direct stream of light gets into the eyes (from mercury and other lamps), rinse them with infusion of tea or water and immediately consult a doctor.

4.7. In case of injury, first of all, release the victim from the traumatic factor, notify the work manager, call for medical assistance, provide first aid to the victim and maintain a traumatic situation until the causes of the incident are investigated.

5. Safety requirements at the end of work

5.1. Turn off equipment and lighting installations, remove tools and fixtures to the designated places, tidy up the workplace.

5.2. Report malfunctions to the head of the workshop, section.

5.3. Check if heaters, lighting, ventilation, water, gas are turned off.

5.4. Remove personal protective equipment and overalls, put them in a closet.

5.5. Wash hands thoroughly and wash with warm water and soap.

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