Instruction on labor protection for an employee packing transport packages

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Instruction on labor protection for an employee packing transport packages

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. On the basis of this instruction, an instruction on labor protection is being developed for the employee who packs the transport packages (hereinafter referred to as the packer), taking into account the conditions of his work in a particular organization.

1.2. The packer must comply with the internal labor regulations, work schedule, work and rest schedule in the organization.

1.3. During work, the packer may be exposed to the following hazardous and harmful production factors:

moving parts of the packaging machine;
reduced air temperature of the working area;
increased noise level in the workplace;
increased air movement;
increased voltage in the electrical circuit;
lack or lack of natural light;
insufficient illumination of the working area;
increased pressure of compressed air in the pneumatic units of the packaging machine, pneumatic gun;
sharp edges, burrs and uneven surfaces of equipment, tools; physical overload.

1.4. In accordance with the current legislation, the packer is issued with personal protective equipment, provided for by standard industry standards.

1.5. The packer must notify his immediate supervisor of any situation that threatens the life and health of people, of each accident that occurred at work, of the deterioration of his health, including the manifestation of signs of an acute illness.

1.6. The packer should:

leave outerwear, shoes, headgear, personal items in the dressing room;
before starting work, put on clean special (sanitary) clothes, pick up hair under a headdress;
work in clean special (sanitary) clothing, change it as it gets dirty;
wash hands with soap after using the toilet and before eating;
do not allow eating in the workplace.

2. Labor protection requirements before starting work

2.1. Fasten special (sanitary) clothing with all buttons (tie ties), avoiding hanging ends of clothing.

Do not stab clothes with pins, needles, do not keep sharp, breakable objects in the pockets of clothes.

2.2. Check the equipment of the workplace with the materials necessary for work; it is convenient and stable to place stocks of polymer tape, shrink film, packaging staples, nails.

2.3. When preparing the workplace for safe work, make sure that the working area is sufficiently illuminated; ensure that there are free passages around the equipment in use and check:

the stability of the machine, the strength of fastening of its components to the frame, frame (mast);
serviceability of the power cable;
reliability of closing all current-carrying and starting devices of the equipment;
availability and reliability of grounding connections (absence of breakage, strength of contact between metal non-current-carrying parts of the machine and the ground wire). Do not start work in the absence or unreliability of grounding;
presence on the ground, serviceability and reliability of fastening of guards for moving parts of equipment;
the absence of foreign objects on the machine for strapping cardboard containers (pallet machine platform);
the condition of the floors on the path of movement (absence of potholes, irregularities, slipperiness, open wells);
serviceability of cleaning equipment: handles of brushes, scoops, etc. must be clean, smooth, without chips, cracks and burrs.

2.4. Before starting work using pneumatic tools (pneumatic units of equipment), check the serviceability of control and measuring instruments (the presence of a stamp or seal, the timing of stamping devices, the integrity of the glasses, the arrows of the instruments are at zero, the presence of a red line (arrow) on the pressure gauge scale), make sure that there are no other damage that affects instrument readings). Check the reliability of the hose attachment to the equipment (tool, compressor, pipeline) and make sure that they, as well as the hose connections, do not let air through.

2.5. Before starting work with a staple gun (stapler) powered by an electrical network:

according to the mechanical stock indicator, check the presence of staples in the stapler magazine, if necessary, open the magazine cover and replenish their stock;
after connecting the stapler to the electrical network, select the impact force (penetration depth) corresponding to the thickness of the material to be fastened, and set the adjusting wheel to the specified mark.

2.6. Before starting the pallet machine:

put the film roll on the holder, after checking the film unwinding direction;
set the working cycle parameters on the control panel: platform rotation speed, degree of film tension, speed of movement (lifting and lowering) of the carriage with a roll of film along the guide (on the mast of the machine), set the height of the tying of the cargo package by setting the photo sensor to the upper point of the height of the load, or , if there is a pneumatic clamp, set it to the required height, turn on the air supply valve and adjust the working pressure;
fix the end of the film in the base of the pallet (on the load).

2.7. Report all detected malfunctions of equipment, electrical wiring, failure of compressed air supply and other malfunctions to your immediate supervisor and start work only after they have been eliminated.

3. Labor protection requirements during work

3.1. Perform only the work for which he has been trained, instructed in labor protection and for which the employee responsible for the safe performance of work has been admitted.

3.2. Do not entrust your work to untrained and unauthorized persons.

3.3. Use proper personal protective equipment, equipment and tools necessary for safe work, use them only for the work for which they are intended.

3.4. Follow the rules of movement in the premises and on the territory of the organization, use only the established passages.

3.5. Keep the workplace clean, remove scraps of tape and films from the floor in a timely manner, make sure that after setting up and adjusting the packaging machines there is no oil on the floor. If necessary, require the floor to be cleaned.

3.6. Do not clutter up the workplace, passages to it and between equipment, passages to control panels, switchboards, electrical cabinets, air supply valves, escape routes and other passages with empty containers, inventory, ready-made transport packages.

3.7. Do not use random objects (boxes, boxes, etc.), equipment for sitting.

3.8. If necessary, open the container with a special tool (nail pullers, knives, pliers), do not carry out these works with random objects or tools with burrs, protect hands from cuts and splinters.

3.9. Before using a hand tool (hammer, nail puller, knife, etc.), make sure that the tool is dry and clean, securely mounted on smooth, burr-free handles, the working part of the tool does not have knocked down surfaces, burrs and potholes.

3.10. Be careful when working with a knife or scissors. Do not walk around the premises and do not bend over with scissors or with a knife in your hand. Do not catch falling scissors, knife. Do not check the sharpness of a knife blade with your hand. During breaks in work, store the knife in a specially designated place.

3.11. When tying packing boxes and bales, use twine, the thickness of which prevents cuts to the hands.

3.12. When operating packaging machines, you should:

comply with the safety requirements set forth in the operational documentation of the equipment manufacturer;
use the machine only for those works that are provided for in the instructions for its operation;
turn on and off the machine using the "start" and "stop" buttons, switches, toggle switches, etc. only with dry hands;
do not leave the switched on machines unattended, do not allow untrained and unauthorized persons to operate them;
do not put foreign objects, rags, containers on the machine (conveyor, roller table).

Inspect, adjust, eliminate the malfunction that has occurred, change the roll of tape (film), clean the electrical equipment after it is stopped using the "stop" button, disconnected from the electrical network, a poster "Do not turn it on! People are working!" is hung on the switchboard, as well as after a complete stop of moving parts.

3.13. During operation of the stapler powered by the mains:

do not keep your hands at the tip of the stapler when fastening packaging containers;
carry the tool only by the handle, do not hold it by the working part, electric wire;
when turning on (off) the stapler in the network, hold on to the body of the power cord plug.

3.14. When using staple-studded pneumatic guns:

connect the hose to the line and the air gun, as well as disconnect it with the shutoff valve closed;
before connecting the hose to the gun, blow out the air line, and after connecting the hose to the line, blow out the hose as well;
do not use wire for fastening hoses (connect using nipples, fittings or clamps);
place the hose so that the possibility of its accidental damage or collision with vehicles is excluded;
during operation, do not pull or bend the hose of the pneumatic gun;
monitor the air pressure on the pressure gauge;
supply air only after the tool is in working position;
pressure on the pneumatic tool should be carried out smoothly, with a gradual increase;
do not carry pneumatic tools by holding the hose with your hand;
do not work with pneumatic tools with unadjusted valves;
do not throw broken staples, nails on the floor, put them in a certain place.

3.15. If there is compressed air in the hose, do not:

lubricate the tool;
fill the pistol magazine with staples (nails);
keep fingers near the working part of the tool;
point the working part of the gun at yourself, other workers in order to avoid injury by flying staples, nails when carelessly pressing the "start" button.

3.16. When using a gun that is not designed to block shock, do not keep your finger on the switch until the gun is pointing at the canister bonding point.

3.17. During the operation of the pallet machine, it is necessary:

monitor the synchronism of operations for wrapping the load (moving the carriage with a roll of film along the guide on the mast and rotating the platform);
do not exceed the speed of rotation of the platform specified in the passport of the machine;
monitor the degree of tension of the film and its uniform distribution on the load being tied;
do not touch the rotating platform and the load installed on it, the roll with the unwinding film;
do not exceed the operating pressure in the pneumatic assembly.

3.18. If there is voltage (shock) on the body of electrical equipment, the casing of ballasts, the appearance of extraneous noise, the smell of burning insulation, mechanical overload of the electric motor, spontaneous stop or incorrect operation of mechanisms and equipment elements, turn it off with the "stop" button (switch) and disconnect from electrical network using a breaker or other similar device. Report this to the immediate supervisor and do not turn it on until the malfunction is eliminated.

4. Labor protection requirements in emergency situations

4.1. In the event of equipment breakdown that threatens an accident at the workplace or in the workshop: stop its operation, as well as the supply of compressed air, electricity, containers, etc. to it; report on the measures taken to the immediate supervisor (the employee responsible for the safe operation of the equipment) and act in accordance with the instructions received.

4.2. If there is a leak in the connections of the air hoses, the pressure exceeds the allowed one, the hose breaks, or other malfunctions of the pneumatic tool (machine unit), immediately stop the supply of compressed air to the tool (unit) - close the shutoff valves.

4.3. In an emergency, notify surrounding workers of the danger; report to the immediate supervisor about the incident and act in accordance with the emergency response plan.

4.4. In case of injury, poisoning and sudden illness, it is necessary to provide first (pre-medical) aid to the victim and, if necessary, organize his delivery to a healthcare facility.

5. Labor protection requirements at the end of work

5.1. Switch off the packaging machine with the "stop" button on the control panel, then reliably de-energize using a switch or a device that replaces it and prevents accidental start.

Switch off the pneumatic unit of the pallet machine (pneumatic tool) with the button, key, other disconnecting device and disconnect it from the compressed air line - close the shut-off valves.

5.2. Cleaning machines, cleaning the area around the equipment from dust and other inclusions should be done with a brush, rags or compressed air after the actuators have completely stopped.

Do not use water, chemical solutions, cleaners for this purpose.

5.3. It is not allowed to clean waste, nails, staples directly by hand.

5.4. Remove cleaning equipment to storage areas, remove used rags from the premises.

5.5. Wash hands with warm water and soap, if possible, take a shower.

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