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Instruction on labor protection for the chipper operator

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. Persons at least 18 years of age who have undergone a medical examination and are deemed fit to perform this type of work, have been instructed, trained and tested on labor protection, fire safety, first aid and have a special certificate are allowed to operate and maintain the chipper.

1.2. Workers combining professions must be trained in safe work practices and instructed in labor protection at all work performed.

1.3. Employees must know and comply with the internal labor regulations of the organization.

1.4. Work on the chipper must be carried out in accordance with the approved technological map or work organization plan. Each employee must be familiar with the technological map and fulfill its requirements during work.

1.5. Personnel involved in the operation and maintenance of the machine must be familiar with:

  • the device and purpose of all units and individual components, the rules for their operation and maintenance;
  • signaling rules established in the organization;
  • purpose and arrangement of fences, safety devices and interlocks.

1.6. All workplaces and walkways should be cleared, and in winter, slippery places should be sprinkled with anti-slip materials.

1.7. Repair work is allowed to be carried out only when the mechanisms are stopped and the electrical cabinets are de-energized. At the same time, a sign "Do not turn on! People are working!" is hung out on the switched off main switch.

1.8. Employees with an electrical safety group of at least III have the right to repair electrical equipment.

1.9. When servicing the machine, move only along the established safe passages.

1.10. During work, you should use personal protective equipment (overalls, safety shoes, earmuffs) issued in accordance with established standards.

1.11. Workplaces and work areas must have artificial lighting not lower than that established by industry standards. It is not allowed to work without sufficient lighting.

1.12. At workplaces, it is necessary to comply with fire safety rules, smoke only in designated places, and do not use open fire for lighting and heating.

1.13. Organizational management of the work is carried out by the master directly or through the foreman.

1.14. Employees are responsible for violation of the requirements of this instruction in accordance with applicable law.

2. Labor protection requirements before starting work

2.1. Before starting work, you need to check:

  • reliability of fastening of drive units of all mechanisms;
  • the presence and serviceability of the guards of all rotating parts of the mechanisms;
  • serviceability of the drum (correct direction of rotation of the drum, operation of the gearing), loading and unloading devices, belt conveyor;
  • the technical condition of the chipper and the cleanliness of the cartridge;
  • cleanliness of feeder cells;
  • reliability of grounding fastening;
  • the action of the sound signal;
  • serviceability of the blocking of the electrical control system;
  • the absence of foreign objects on the equipment and inside it;
  • illumination and cleanliness of the workplace, the condition of the floor near the chipper and conveyor belt;
  • operation of the unit at idle.

2.2. Faults found during the inspection and testing of the equipment, if it is impossible to eliminate them on their own, should be reported to the foreman. It is forbidden to work on faulty equipment.

2.3. Before starting work, it is necessary to give a sound signal warning about the start-up of the equipment, and make sure that there are no people in the danger zone.

3. Labor protection requirements during work

3.1. The employee must perform only the work that is entrusted to him by his immediate supervisor.

3.2. In the event of a noticed malfunction of any mechanism or the appearance of people in the danger zone, immediately stop the equipment with the "Common stop" button, turn off the main switch, hang out a poster "Do not turn it on! People are working!".

3.3. Turn on the wood preparation unit to work after starting the loading conveyor. Correcting the wood on the loading device, belt conveyors should be done only when the mechanisms are stopped with a special hook, gaff.

3.4. Turn on the metal detector before turning on the chipper.

3.5. When clogging the woodchip line, stop the supply of wood, stop the machine, and then proceed with the cleaning.

3.6. Manual loosening of packed or frozen wood chips in bunkers, if necessary, should be carried out from the service site.

3.7. When changing knives and cutters, brake the rotors of the machine safely with a hand brake or a locking device,

3.8. Chipper knives should be carried only in cases or special boxes.

3.9. If the blades of the disc hit the counter blades and any knocking occurs, stop the machine and eliminate the causes of the knocking.

3.10. It is forbidden:

  • move away from the control panel with the mechanisms turned on;
  • allow unauthorized persons to enter the workplace and transfer control of the machine to them;
  • feed a pack of wood into the chipper cartridge, the size of which exceeds the size of the cartridge;
  • straighten the wood in the cartridge with your hands or with the help of metal auxiliary tools;
  • lean over the hopper of the chipper and correct the supplied waste;
  • to disassemble the blockage in case of wood jamming of the receiving device of the machine until the knife disk stops completely;
  • open the hatches on the casing of the machine until the blade disc comes to a complete stop;
  • be above the bunkers with open covers;
  • clean the workplace from debris during the operation of the chipper and conveyor.

3.11. Line operation is prohibited:

  • in low light;
  • in the absence or malfunction of a light or sound signal;
  • in case of malfunction of brake devices;
  • in case of malfunction of waste collection mechanisms.

4. Labor protection requirements in emergency situations

4.1. In the event of an emergency, immediately stop the machine with the "stop" button.

4.2. If the engine overheats, stop it and let it cool down. Do not cool the engine with water or snow.

4.3. If a fire is detected in the wiring, it is necessary to immediately stop the machine and turn off the breaker.

4.4. In the event of a fire or fire, immediately inform the fire brigade, start extinguishing the fire with fire extinguishing equipment available at the workplace, take measures to call the head of the shop to the place.

4.5. The victim or eyewitness must notify the foreman or the appropriate work manager of each accident.

4.6. Each worker must be able to provide first aid. Assistance must be provided immediately at the scene of the incident. The first step is to eliminate the source of injury (turn off the engine, stop the mechanism, release the victim, etc.).

The provision of assistance should begin with the most significant that threatens the health or life of a person: in case of severe bleeding, apply a tourniquet, and then bandage the wound; if a closed fracture is suspected, apply a splint; with open fractures, you should first bandage the wound, and then apply a splint; for burns, apply a dry bandage; in case of frostbite, gently rub the affected area using soft or fluffy tissues.

If spinal injuries are suspected, the victim can only be transported in the supine position on a rigid base.

After providing first aid, the victim should be sent to the nearest medical facility.

5. Labor protection requirements at the end of work

5.1. Upon completion of work, you should:

  • stop all nodes of the line and turn off the main switch;
  • clean up the workplace;
  • check the serviceability of all components and parts. If it is impossible to eliminate faults on your own, report them to a mechanic or foreman.

5.2. Any deficiencies in the field of labor protection must be reported to the foreman or the relevant work manager.

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