Labor protection instruction for the asphalt paver operator

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OCCUPATIONAL SAFETY AND HEALTH
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Occupational safety instructions for asphalt paver operator. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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1. General provisions

1.1. Persons who have reached 18 years of age, have a certificate for the right to operate an asphalt paver, and are recognized as suitable for this work by a medical commission are allowed to work on asphalt pavers.

1.2. The driver hired must undergo an introductory briefing on labor protection, industrial sanitation, fire safety, techniques and methods of providing first aid to victims, must be familiarized with the working conditions, rights and benefits for working in harmful and dangerous working conditions, against signature. rules of conduct in the event of an accident.

Before starting work directly at the workplace, the driver must undergo an initial briefing on safe methods of work.

On the conduct of introductory briefing and briefing at the workplace, appropriate entries are made in the Logbook for the registration of introductory briefings on labor protection issues and the Logbook for the registration of briefings on labor protection issues. At the same time, the signatures of both the one who was instructed and the one who instructed are required.

1.3. The asphalt paver operator, after initial instruction at the workplace, must undergo an internship for 2-15 shifts (depending on length of service, experience and nature of work) under the supervision of an experienced qualified asphalt paver operator, who is appointed by order (instruction) of the enterprise.

1.4. The asphalt paver operator must undergo repeated training on the rules and techniques of safe work and labor protection:

periodically, at least once a quarter;
with unsatisfactory knowledge of labor protection no later than a month;
in connection with an admitted case of injury or violation of labor protection requirements that did not lead to injury.

1.5. The asphalt paver operator must work in special clothing and safety shoes provided for by the Standard Industry Standards: cotton overalls, leather boots, combined mittens, and a signal vest.

The overalls and special footwear received by the driver must be in good working order and appropriate for height and size.

1.6. The asphalt paver must be equipped with a canopy to prevent excessive exposure of the driver to solar radiation, and a signal.

1.7. Tools and devices must only be used for their intended purpose.

1.8. It is forbidden for the driver to work while intoxicated.

1.9. In case of accidents, the driver must be able to provide the victim with first aid, and in case of emergency, call an ambulance.

The asphalt paver must drive onto the trailer under its own power along special ramps or bars laid near the rear of the trailer. The beams must be strong, securely fastened and lie flush against the trailer on a solid base at an angle of 15°.

1.10. The asphalt paver should be refueled during the day, observing fire safety regulations.

The movement and operation of the paver near power lines must be carried out under the direct supervision of an engineer.

1.11. The movement of an asphalt paver across a bridge is permitted if the technical condition and load capacity of the bridge allow crossing.

1.12. When approaching a crossing, as well as starting to move after stopping in front of it, the driver must make sure that no train (locomotive, railcar) is approaching and be guided by the position of the barrier, light and sound alarms, road signs and road markings, as well as instructions and signals moving duty officer.

1.13. It is prohibited to change gears or disengage clutches when crossing railway tracks or on slopes.

1.14. If there are no barriers or light signals at the crossing, before entering it, you should make sure that a train is not approaching the crossing (if it approaches, you must stop 10 m before the nearest rail).

1.15. The control platform and levers of the asphalt paver must be clean and dry.

1.16. It is prohibited for unauthorized persons to be on the control platform, except for the driver, and to clutter it with equipment and foreign objects.

1.17. Asphalt paver operators must perform the following fire safety measures:

do not smoke or use open flames near fuel depots and refueling points;
do not leave oily rags on the engine;
store cleaning materials in special metal boxes with lids that close tightly;
close the necks of the fuel tanks with metal plugs.

1.18. It is prohibited to use ethyl gasoline as a solvent for washing parts, cleaning clothes, lighting and other needs.

Wearing protective clothing that was used when working with ethyl gasoline is not allowed to enter the dining room or dining room.

2. Safety requirements before starting work

2.1. Before starting work, the asphalt paver driver must put on overalls, safety shoes and a safety vest, check the condition of the machine and eliminate any deficiencies noted. If you cannot fix the problem yourself, you must report it to a mechanic.

2.2. Before starting work, the asphalt paver operator must familiarize himself with the scope of work, the technology of the work process and the features of the site in which he will work, as well as make sure that the fence is in good condition and the presence of warning signs.

2.3. The asphalt paver operator must warn the assistant and asphalt concrete workers about the start of the working parts of the machine with a sound signal or voice.

2.4. It is prohibited to clutter the control area with foreign objects, as well as for strangers to be on it while the asphalt paver is operating.

2.5. Before starting the engine, it is necessary to check the lubricating oil level in the crankcase, fuel and water filling. The asphalt paver must be braked, the clutch lever must be turned off, and the gear shift lever must be placed in neutral.

2.6. Do not start an overheated engine to avoid kickback.

3. Safety requirements during work

3.1. While the asphalt paver is moving, do not sit or stand on the frame, get out of the machine or climb onto it until it comes to a complete stop.

3.2. When operating a heated screed plate, the nozzle should only be ignited with a torch with a handle at least 1,5 m long and should not touch the heated casing above the screed plate.

3.3. It is forbidden to approach the chamber during the operation of the nozzle.

3.4. It is prohibited to clean the mechanisms and components of the asphalt paver from adhering asphalt concrete mixture until the engine is completely stopped.

3.5. When loading the bunker with hot mixture, it is prohibited to stand near the side walls of the bunker.

3.6. When laying an asphalt concrete mixture with two asphalt pavers, the distance between them must be at least 10 m, between the asphalt paver and the road roller - at least 3 m.

3.7. If it is necessary to stop the asphalt paver on the road during the day, it should be protected with a barrier fence and the necessary road signs installed. Before the onset of darkness in all cases, the asphalt paver must be taken outside the boundaries of the highway.

4. Safety requirements for the maintenance and repair of the asphalt paver

4.1. It is prohibited to carry out maintenance or repair work on the asphalt paver while the engine is running, except when adjusting it.

4.2. An asphalt paver placed for maintenance and repair must first be cleaned of dirt and dust.

4.3. When maintaining the asphalt paver, it is necessary to take measures against its arbitrary movement, for which you should place linings (shoes) under the tracks (wheels) and turn off the mechanical controls.

4.4. The water level in the radiator should be checked at low engine speeds. Do not open the radiator cap of an overheated engine without gloves, or bend over the filler neck.

4.5. Lifting equipment and tools used during maintenance and repair of the asphalt paver must be in good working order and suitable for the nature of the work being performed. It is prohibited to use faulty lifting equipment, tools and devices.

4.6. During disassembly and folding of components and assemblies, it is necessary to use special pullers and keys. Nuts that are difficult to remove must first be moistened with kerosene, and then unscrewed with a wrench. It is forbidden to unscrew the nuts with a chisel and hammer.

4.7. During installation and dismantling work, it is necessary to take measures against falling parts, assemblies and tools.

During a break and after finishing work, parts and assemblies must not be left hanging.

4.8. When folding machine components and assemblies, the convergence of holes in the connected parts must be checked with beads or mounting hooks. Do not check the alignment of holes with your fingers.

4.9. When working together with an electric welder, you must use safety glasses and gloves.

4.10. All repair work at night should be carried out with sufficient artificial lighting, as well as with the use of portable electric lamps with a voltage of no more than 24 V.

5. Safety requirements after finishing work

5.1. After finishing the work, the driver must put the machine in place, turn off the engine, turn off the clutch, stop the fuel supply, brake the asphalt paver, and remove the starting devices.

5.2. The driver must report all malfunctions identified during inspection and during operation of the asphalt paver to the mechanic.

5.3. The asphalt paver mechanism must be lubricated in accordance with the instructions, the tools and cleaning material must be placed in special boxes.

5.4. At the end of the work, the asphalt paver driver must take off his overalls, clean them of dust, bitumen and other dirt and put them in the designated storage area. Then wash your face and hands with warm water and soap or take a shower.

6. Safety requirements in emergency situations

6.1. You should stop working if you notice suspicious noises, crackling, grinding or other unusual phenomena in the engine or chassis of the asphalt paver and take corrective action.

6.2. If a leak is detected in tanks, fuel and oil lines, it should be eliminated immediately. Wipe spills dry.

6.3. When handing over the asphalt paver to a replacement or mechanic, it is necessary to warn him about all noticed malfunctions.

6.4. In the event of a fire, immediately remove people to a safe distance and take extinguishing measures.

6.5. If it is impossible to extinguish the fire on your own, you must call the nearest fire brigade.

6.6. The driver must be able to provide first aid in the event of an accident.

6.7. If it is impossible to move beyond the boundaries of the highway before dark, the asphalt paver is stopped on the side of the road and a barrier fence with four red lights is installed at a distance of 20 m.

7. Additional requirements

7.1. When performing repair work on roads without restricting traffic, you should wear a signal vest.

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