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Instructions on labor protection for the designer of finished products. Full document

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. Persons at least 18 years of age who have passed a medical examination, introductory briefing on labor protection and primary briefing at the workplace are allowed to work independently.

Once every six months, a repeated briefing on labor protection is carried out, and in case of violation of the rules and instructions on labor protection, an unscheduled briefing is carried out.

1.2. Comply with internal labor regulations. The appearance at work in a state of intoxication or under the influence of drugs is a violation of industrial discipline.

1.3. The designer of finished products may be affected by the following hazardous and harmful production factors:

• moving parts of production equipment;
• increased voltage of the electrical circuit, the closure of which can occur through the human body;
• insufficient illumination of the working area;
• increased noise level in the workplace;
• increased air mobility (drafts);
• sharp edges on the surface (glass cullet).

1.4. Use protective clothing, special footwear and other personal protective equipment provided for by the norms:

• cotton bathrobe for women or men;
• knitted gloves;
• headdress-cap or head scarf, cotton;
• anti-noise headphones.

Keep overalls and other personal protective equipment in good condition.

1.5. Do not dry overalls, rags, shoes and other combustible items on steam pipes and heating appliances.

1.6. If local lighting is required, use portable 12V explosion-proof lamps.

1.7. Know how to properly use primary fire extinguishing equipment, fire alarms, know their locations.

1.8. To avoid an explosion, do not use an open flame (burning match, candle, etc.) in the production area.

1.9. Do not clutter up the aisles and the workplace, do not use emergency evacuation exits for storing materials and other items (containers, etc.) in them.

1.10. To avoid electric shock:

• do not approach closer than 10 m to broken wires lying on the ground (wet floor);
• do not touch open live parts of the equipment, terminals, bare wires;
• do not make unauthorized repairs or connections to electrical cartridges, sockets, electrical wires and equipment, do not replace the light bulbs and fuses themselves. To perform this work, call the electrician on duty;
• immediately report to the head of the workshop (foreman) about all found bare wires, open electrical cabinets (electrical panels), broken and disconnected ground wires.

1.11. In case of injury at work or illness, report the incident to the foreman and contact the first-aid post.

1.12. Know how to provide first (pre-medical) aid in case of:

• bleeding and fractures;
• burns;
• electric shock;
• poisoning.

Use a first aid kit with a set of medicines for first aid.

1.13. Observe the following personal hygiene rules:

• leave personal items, outerwear in the dressing room;
• eat and smoke only in specially designated areas;
• wash your hands with soap and water after using the toilet;
• Thoroughly clean your shoes upon entering the premises.

1.14. When driving through the territory of the plant, be careful, be careful in places where vehicles for loading and unloading and repair and construction work pass, when passing through slippery areas during icy conditions where ice swells (icicles), snow drifts hang.

1.15. For non-compliance with the requirements of this instruction, you are liable in accordance with the procedure established by the internal labor regulations of the plant and, in special cases, by the Criminal Code of the Russian Federation.

2. Safety requirements before starting work

2.1. Put on overalls. Fasten the cuffs of the sleeves, remove the hair under the headdress. It is forbidden to fasten overalls with pins or needles.

2.2. Make sure that the workplace is not cluttered with foreign objects, cleaned, well lit, and there are no slippery areas on the floor.

2.3. Check for availability and serviceability:

• fire extinguishing means;
• inventory required for work;
• auxiliary materials (lubricating oils, burlap and cleaning material);
• fencing of moving parts of mechanisms;
• portable electric lamps, blocking devices.

2.4. Make sure your work area is well lit.

2.5. Check the operation of the STOP buttons. In case of a malfunction, call an electrician, inform the head of the shop (shift).

2.6. In case of illness, it is necessary to contact the first-aid post for help, informing the head of the workshop (shift).

2.7. Before starting work, report your comments to the foreman or head of the workshop. Proceed to work after troubleshooting problems that prevent the safe performance of work.

3. Safety requirements during work

3.1. Perform only the work assigned to you in accordance with the technological instructions.

3.2. Be careful not to distract yourself and do not distract others from work. Align your actions with those of your teammates.

3.3. The labeling machine has the following places, which during operation can be dangerous for the operating personnel:

• distribution auger for feeding bottles to the conveyor in front of the machine;
• a dating device for applying numbers to labels;
• loading auger;
• asterisks for entering and exiting bottles;
• metal cross;
• prayer drum;
• label transfer mechanism;
• cisterns;
• label shop;
• Assembly line.

When servicing the machine, follow the safety requirements specified by the manufacturer in the technical passport.

3.4. Do not turn on equipment on which work is prohibited (repair, dismantling).

3.5. When removing damaged bottles and broken glass from the conveyor and the machine, stop the machine. Using protective gloves, special hooks, a ruff (brush) and a scoop, remove the broken glass and only then turn the machine back on.

3.6. Collect damaged bottles and glass fragments in special boxes with a shovel and brush.

3.7. In case of detection of malfunctions in the operation of equipment, electrical wiring, call the duty locksmith or electrician. For the period of repair, electric drives must be de-energized, stencil plates with the inscription "DO NOT SWITCH ON! PEOPLE WORK" are hung out. After repair or troubleshooting, start work in the presence of the foreman and locksmith.

3.8. With the machine and escalator running:

• do not remove protective guards;
• do not work with a faulty auto-lock of the machine and the escalator;
• keep unauthorized persons away from the machine.

3.9. Collect the used cleaning material in a metal box with a lid; at the end of the shift, take it out to the designated place.

3.10. Do not repair, clean or lubricate the vending machine and escalator while moving.

3.11. Avoid drafts in the workplace.

4. Safety requirements in emergency situations

4.1. In the event of a fire, turn off the power to the equipment, inform the fire department, the head of the shop / shift / and take measures to eliminate the fire. In case of further spread of fire that threatens your life and the life of the service personnel, evacuate yourself and help the personnel evacuate in accordance with the workshop evacuation plan.

4.2. In the event of a sudden power outage or a feeling of electric current when touching the labeling machine, turn it off and report to the shop manager. Perform work only after troubleshooting.

4.3. Provide first aid to a workmate injured in an accident, poisoning or sudden illness.

5. Safety requirements at the end of work

5.1. Tidy up your workplace, turn off the machine and the escalator.

5.2. Wash the rubber rollers and the glue pump with warm water at a temperature not exceeding 40°C.

5.3. Remove personal protective equipment and overalls to the place of permanent storage.

5.4. Report the absence of a fence and noticed malfunctions in the operation of the machine and the escalator to the head of the workshop (shift).

5.5. Wash your face and hands with warm soapy water or take a shower.

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