Instructions on labor protection for the dyer when working on dye barges

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions on labor protection for the dyer when working on the dye barges. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. Each worker, upon entering a job, must undergo an introductory general safety briefing, and when transferring him from one job to another (at least for a short time), as well as from one workshop to another, he must undergo a safety briefing at that workplace from the foreman which he will serve.

1.2. Persons at least 18 years of age who have passed a medical examination, have been trained in safe methods and labor practices when stamping labels, have studied the safety instructions and have been instructed at the workplace are allowed to permanently work as a dyer.

1.3. The dyer is obliged

1.3.1. Learn and improve safe working practices.

1.3.2. Require the elimination of any deficiencies that may cause accidents.

1.3.3. Perform only assigned work.

1.3.4. Work only on a serviceable equipped and serviceable tool after making sure that the electric motor is grounded.

1.3.5. Operate equipment with guards in good working order.

1.4. Dangerous places: rotating drums, toothed belt transmission chains, hot and chemical solutions, steam lines and valves located on them.

2. Special safety requirements

2.1. The premises of the dye departments must be equipped with forced ventilation with supply of fresh air to the working area.

2.2. Pass-through dyeing machines and roller dyeing machines at places where steam is released must have local exhaust ventilation or a curtain to localize vapors with an exhaust device from under it.

2.3. The outer surfaces of the baths of dyeing machines with hot dye solutions and hot water must be covered with a heat-insulating layer.

2.4. Dye-through machines must have a device that allows the machine to be stopped from several places along its length.

2.5. Roll-dyeing machines must be equipped with a device that allows the machine to be stopped from any side and along the entire length.

Major shafts must be protected by dry cases.

2.6. Before the sting of the wringing shafts, safety devices are installed to prevent the possibility of getting hands or clothes into the shafts.

2.7. To prevent the overflow of liquid through the sides of the baths of dyeing machines and machines, there must be drain slots in their walls located below the sides.

2.8. The supply of dye solutions and acids to the dyeing apparatus and machines must be carried out through pipelines.

2.9. Dyeing and washing machines should be equipped with devices for automatic control of temperature, water level and solutions.

3. Safety requirements before starting work

3.1. Wear proper working overalls: there should be no hanging ends. Carefully remove the hair from the headdress (beret, net, scarf). Tie the scarf at the back, pick up the ends without covering the neck.

3.2. Check your workplace, make sure that it is sufficiently lit and not cluttered with foreign objects, floors, platforms are in good condition.

3.3. Make sure that the machine, its starting devices, protective and safety devices are in good condition.

3.4. Make sure that there is an exhaust (suction) from the bark.

3.5. Check for grounds on the machine and for bare wires.

3.6. Find out from the shifter about the shortcomings noticed during work, if they are not eliminated, inform the assistant foreman about this.

3.7. Warn others before starting the machine.

4. Safety requirements during work

4.1. Prepare solutions of dyes and chemicals, be sure to wear rubber gloves and rubber boots.

4.2. Brings dye solutions to the barge on a special cart.

4.3. Pour dye solutions into the barque with a special mug with rubber gloves on and with a closed pair.

4.4. Dyeing with open doors.

4.5. Open steam valves slowly to avoid water hammer. In the process of dyeing, do not allow rapid boiling and overflow of the solution over the edges of the bath.

4 6. In case of tangling the canvas bundles in the boat, turn off the machine, put on rubber gloves and proceed to unravel the bundles.

4.7. Immediately eliminate the slipperiness of the floor platforms in order to avoid falling, immediately wash off the solutions of chemicals and dyes spilled on the floor with water.

4.8. Do not leave running equipment unattended. Monitor the condition of the machine during operation. Report any discord to the assistant foreman or the locksmith on duty.

4.9. When working with hazardous chemical solutions (acids, alkalis, perhydrol), wear goggles and rubber gloves.

5. Safety requirements in emergency situations

5.1. In case of injury at work, contact the first-aid post and inform the shift supervisor of the incident.

5.2. Provide, if necessary, first aid to the victim.

5.3. If there is a smell of burning, smoke or sparks, immediately turn off the machine, and in case of fire, take immediate measures to eliminate the source and inform the shift supervisor and assistant foreman.

5.4. In the event of a power outage, immediately turn off the machine, and when the power supply is restored, turn on the machine with the permission of the assistant foreman.

6. Safety requirements at the end of work

6.1. Turn off the machine and tidy up your workplace.

6.2. Inform the shifter about the shortcomings noticed during the work.

6.3. Take personal hygiene measures.

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