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OCCUPATIONAL SAFETY AND HEALTH
Occupational safety instructions for elevator grain processing operator. Full document
Occupational Safety and Health / Standard instructions for labor protection Safe Operation 1. General safety requirements 1.1. Persons at least 18 years of age who have previously undergone a medical examination, as well as introductory occupational safety and workplace instruction, who have studied these instructions and are trained in safe working methods in the workplace during the first 12-15 shifts under supervision are allowed to work as a grain processing operator. a shift foreman or a qualified worker with at least 3 years of work experience, who have permission to work independently, are certified in safety regulations, and have a safety certificate. 1.2. The elevator grain processing operator works under the direct supervision of the shift foreman and carries out his orders clearly and in a timely manner. 1.3. The employee must comply with the internal labor regulations of the plant and avoid the use of alcohol, drugs and toxic substances. Smoking is permitted only in specially designated areas, outside industrial buildings and structures. The employee must know and comply with safety requirements when using the elevator. When walking on stairs, you must hold on to the railings. Take precautions when walking around the plant. 1.4. When monitoring the operation of equipment, an employee may be exposed to dangerous and harmful production factors:
1.5. If there is increased dust content in the air and the presence of an open flame or other sources of elevated temperature (heating of bearings) in the room, an explosion of the dust-air mixture is possible. 1.6. The elevator grain processing operator, in accordance with industry standards for the free issuance of protective clothing and personal protective equipment (PPE), is provided with:
1.7. The employee is obliged:
1.8. The employee is obliged to report each accident to the shift foreman or the head of the elevator, maintaining, if possible, the situation at the workplace and the condition of the equipment as it was at the time of the incident, unless this threatens the health and life of others and does not lead to an accident. 1.9. The employee is responsible for violating the requirements of this instruction in the manner established by the internal labor regulations of the organization and current legislation. 2. Safety requirements before starting work 2.1. Before starting work, the employee must put on overalls, carefully tuck them in, avoiding any loose ends, and tuck his hair under his headdress. 2.2. Ask the shift worker about the operation of all technological, transport, and aspiration equipment, any malfunctions identified during operation and what measures were taken to eliminate them. 2.3. Perform an external inspection of the premises and equipment. 2.4. Before switching on technological routes, check:
2.5. In cases of malfunctions, inform the shift foreman and act on his instructions. 2.6. Warn workers about the start-up of the equipment with a warning signal and loud-speaking communication. 2.7. Comply with industrial hygiene requirements at the workplace. 3. Safety requirements during work 3.1. During the operation of technological routes it is prohibited:
3.2. In the event of a sudden stop on interlocked routes, it is necessary to notify the shift foreman and the electrician on duty. 3.3. When removing dust from machine bodies, you should be especially careful, do not come close to operating equipment, and wipe at arm’s length. Clean the floor under the SIG wallpaper machine and separators only with a long-handled brush. 3.4. Clean the magnets with a brush every shift and take metal impurities to the laboratory. 3.5. If a blockage occurs in the equipment, you must immediately stop supplying grain to the machine, stop it, identify and eliminate problems, since further work can lead to an accident or accident. 3.6. It is forbidden:
3.7. Clean the auger only when the machine is stopped. 3.8. When servicing duaspirators, the feed roller should be cleaned with a special scraper. 3.9. Drive shafts, pulleys, gearboxes, couplings driving sluice gates must be securely guarded. 3.10. Testing the rotation of the sluice gate impeller must be done by hand using the end of the shaft. Rotation of the impeller by hand by the blades is prohibited. 3.11. If a foreign object or blockage of the sluice valve gets into the sluice gate, the removal of the object or the elimination of the blockage should be carried out only after the rotation of the impeller has completely stopped. 3.12. Elimination of the blockage of the battery installation is carried out only when it is completely stopped. 3.13. For safe operation of the fan, the worker must observe the silent operation and heating of the bearings, tension drive belts, and the connection of the suction air duct to the fan. The temperature of fan bearing housings and other equipment should not exceed 40-45°C. When the temperature rises, the bearings must be inspected (together with a repairman) and, if necessary, filled with fresh grease. 3.14. Fans should operate smoothly, without knocking, noise or vibration. 3.15. When the elevator collapses, you must first turn off the electric motor. It is necessary to clear the elevator shoe with a special scraper. It must be freely in the worker’s hand; attaching it to the hand is prohibited. 3.16. Replace sieves on separators with the electric motors turned off and the vibrator drive belts removed. 3.17. Only an electrician is allowed to connect the separator to the electrical network and troubleshoot electrical faults. 3.18. All hot air ducts of the grain dryer, diffusers and fans located in places accessible to operating personnel must be covered with thermal insulation. The temperature of external surfaces should not exceed 45°C. 3.19. The doors leading to the exhaust chambers of grain dryer shafts must be tightly closed during grain dryer operation to prevent waste coolant from leaking into the working areas. 3.20. Grain samples from the hot chamber of a grain dryer should be taken only using special scoops with wooden handles. 3.21. When manually servicing fireboxes, igniting liquid fuel is allowed only after the combustion chamber has been purged. 3.22. Starting up liquid fuel furnaces after a long shutdown before the start of the drying season or after repairs must be done in the presence of the site manager. 3.23. Fuel lines and fuel equipment must be sealed. Fuel leakage from them is not allowed. 3.24. When igniting fuel, safety precautions must be observed. If the fuel does not ignite, you should stop supplying it to the nozzle, remove the pilot torch from the firebox and ventilate the firebox for 10-15 minutes, and eliminate the cause of the non-ignition. 3.25. Repair of grain dryers, especially furnaces, is permitted only after their operation has completely stopped and has cooled down. 3.26. While a worker is in the grain dryer shaft, measures must be taken to exclude the possibility of starting the fan or feeding grain. It is necessary to close the valve for releasing grain into the shaft; for the same purpose, a warning sign should be posted on the starting equipment; in addition, another employee should be near the grain dryer in case of emergency assistance. 3.27. The furnace space in which liquid fuel is directly burned must be equipped with openings that can serve as exhaust in the event of an explosion. 3.28. It is forbidden to leave running grain dryers unattended. 4. Safety requirements in emergency situations 4.1. Accidents or accidents may occur in the following cases:
4.2. In the event of an emergency, when it is necessary to stop the technological route, it is necessary to de-energize it using the "STOP" button, inform the workshop manager or chief mechanic, shift foreman and post signs: "Do not turn it on! People are working." on the start button and in the RP. 4.3. The subsequent start-up should be carried out after eliminating all faults, cleaning the technological, aspiration and transport equipment with the permission of the workshop manager or shift foreman. 4.4. In case of emergencies it is necessary:
5. Safety requirements at the end of work 5.1. Report all detected safety violations to the shift foreman or shop manager. 5.2. Inform the shift worker about the operation of the process equipment, any problems detected and measures taken to eliminate them. 5.3. At the end of the shift, the operator must tidy up his workplace and put his work clothes in the wardrobe. 5.4. Before changing into personal clothes, take a hygienic shower. 5.5. It is not allowed to remain in the workshop or on the territory of the plant after the end of the shift without the knowledge of the shift foreman or the head of the workshop.
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