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Instructions on labor protection for the driver of a truck unloader. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. Persons at least 18 years of age who have undergone a medical examination, introductory training in occupational safety and fire and explosion safety, briefing at the workplace and appropriate training in the profession in a training center, who have completed an internship under the guidance of a shift foreman or a qualified worker with at least 3 years of work experience, are allowed to work on servicing the unloader. -x years for 12-15 shifts, knowledge testing (permission) by the qualification commission of the plant.

1.2. The driver must comply with the internal labor regulations of the plant, exclude the use of alcoholic, narcotic or toxic substances before work and during work. Smoking is allowed only in the designated area.

1.3. The employee must take precautionary measures while on the territory of the plant.

1.4. The unloader driver works under the direct supervision of a shift foreman, must clearly and timely follow his orders.

1.5. The workplace and operating equipment must be kept clean.

1.6. When servicing a truck unloader, an employee may be exposed to harmful and dangerous factors:

  • increased dustiness, noise;
  • insufficient illumination of the workplace;
  • raised platforms;
  • drive;
  • support and guide rollers;
  • moving conveyor belt;
  • increased voltage in the electrical circuit.

1.7. According to industry standards for the free issuance of overalls and personal protective equipment, the unloader driver is provided with: a cotton suit, a cotton helmet, leather boots, a cotton insulated jacket, a respirator.

1.8. Accidents can result from:

  • presence of people in the unloading area;
  • improper installation of the vehicle on the unloader;
  • unloading a car with flat and loose tires;
  • the presence of the driver in the cab of the car when lifting or tilting the platform;
  • lack of protection of rotating parts, drives.

1.9. With increased dust content of the air and the presence of an open flame or other sources of temperature in the premises, an explosion of the dust-air mixture is possible.

1.10. In all cases of injury, the employee must immediately inform the shift foreman or shop manager, provide first aid to the victim, call an ambulance or contact the first-aid post (tel. _______).

1.11. The employee must know and comply with the requirements of this instruction and the rules of personal hygiene, use overalls and PPE correctly.

1.12. The employee is responsible for violation of the requirements of this instruction in accordance with the procedure established by the Internal Labor Regulations of the plant and the current legislation.

2. Safety requirements before starting work

2.1. When starting work, the driver must wear overalls. The cuffs of the sleeves and trousers of the suit must be fastened. Remove hair under the headdress.

2.2. The driver of the truck unloader must familiarize himself with the results of the work of the previous shift, find out all the existing technical problems in the operation of the truck unloader, their causes, and ways to eliminate them.

Carefully inspect the workplace and check:

  • sanitary condition of the workplace;
  • whether there are foreign objects in the workplace;
  • are the aisles free;
  • correct lighting;
  • by external inspection, make sure that the electrical equipment and electrical wires, grounding wires, and alarms are in good condition;
  • availability and serviceability of tools and devices;
  • serviceability of limit switches on the platform;
  • serviceability of drive guards;
  • serviceability of the frame and platform (large and side) of the unloader;
  • connection of the electric motor and hydraulic pump;
  • no oil leakage from the hydraulic system;
  • no damaged cylinders;
  • serviceability of the wheel stops and the safety grille.

2.4. In cases of detection of malfunctions, you should inform the shift foreman about this and act on his instructions.

3. Safety requirements when performing work

The speed of entry (exit) of the vehicle to the unloader should not exceed 3 km/h.

3.2. The loading capacity of the truck unloader must correspond to the total weight of the vehicle (truck train), but not more than 30 tons.

3.3. The car, which is on the platform of the unloader truck, must be put on the hand brake.

The gearshift lever is set to reverse to prevent the vehicle from rolling when the platform is lowered.

3.5. A car on platforms with unloading through the tailgate should occupy a position that is medium in width of the platform for a uniform load on the hydraulic cylinders.

3.6. The platform stops must reliably prevent the spontaneous rolling of vehicles. When unloading the car through the tailgate, the installation of safety chains is mandatory, which must be carried out by the driver.

3.7. The unloader driver is prohibited from:

  • to unload in case of violation of the above requirements;
  • be behind the vehicle being unloaded through the tailgate with the platform raised;
  • during unloading of dump trucks, be near the body from the side of unloading;
  • unload while the driver is in the cab of the car and unauthorized persons are in the working area.

3.8. If the body is not completely empty, it should only be cleaned with long scrapers. In this case, the worker should not be in the back of the car.

3.9. Repair work under the raised platform of the unloader is allowed to be carried out provided that it is reliably supported using racks or logs with a diameter of 200-300 mm with metal bandage rings and with the written permission of the person responsible for the safe performance of the work.

3.10. The well with a ladder for access to the supports of the hydraulic lifts must be closed with a removable cover. Do not open the cover while the car lift is in operation.

3.11. Always make sure that the unloader platform in its lowest position rests evenly on the support boxes and springboards.

4. Safety requirements in emergency situations

4.1. In case of an emergency, by pressing the "Stop" button, it is necessary to stop the platform. Further control of the truck unloader can only be carried out from the manual control panel.

4.2. In cases of injury, the employee must immediately inform the shift foreman or the head of the workshop, release the victim from the traumatic action, provide assistance to the victim, if necessary, call an ambulance by phone 03 or contact the health center (tel. ________).

4.3. The worker must have practical skills in providing first aid to the victim: be able to stop bleeding, apply bandages to wounds or a burnt place, bring the victim to consciousness, and perform artificial respiration.

4.4. If signs of fire are detected, it is necessary to immediately turn off the equipment, inform the fire department of the enterprise by phone _______, take measures to eliminate the fire with primary fire extinguishing equipment.

5. Safety requirements at the end of work

5.1. Turn off all equipment.

5.2. Clean the workplace using long-handled brushes and other equipment for safe work.

5.2. Transfer the workplace, tools and fixtures to the shifter, informing him of the malfunctions that have occurred and the measures taken to eliminate them.

5.3. Inform the shift foreman about the malfunctions noticed during work.

5.4. After the shift is completed, take a shower, put the overalls in the wardrobe, change into personal clothes.

5.5. Without the knowledge of the shift foreman or the head of the workshop, it is not allowed to be on the territory of the plant or in the workshop after the end of the shift.

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