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ENCYCLOPEDIA OF RADIO ELECTRONICS AND ELECTRICAL ENGINEERING
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Refinement of the portable radio charger. Encyclopedia of radio electronics and electrical engineering

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Encyclopedia of radio electronics and electrical engineering / Civil radio communications

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One of the problems that arise when operating portable radios is charging batteries. The proposed revision of the standard charger allows you to optimize this process.

Most often, a portable radio battery consists of AA batteries. Their capacity can range from 0,45 Ah (inexpensive domestic) to 1,2 Ah or more (expensive imported). Each of them has its own charging mode, at the same time, one charger (charger) "for all occasions" is included in the radio set. It is usually recommended to charge batteries for 14-16 hours with a current that is one tenth of their capacity. Therefore, it is obvious that such a charger cannot be effective for charging the entire possible range of batteries.

Consider the refinement of the charger on the example of a typical charger. supplied with the Dragon SY-101+ radio. It contains a step-down transformer, a single-diode half-wave rectifier and a smoothing capacitor. The battery compartment of the radio station (Fig. 1) includes an indicator LED601, a current-limiting resistor R602, decoupling diodes D601 and D602, a current-setting resistor R601 and a socket for connecting a memory plug. The value of the charging current is determined not only by the charger itself, but also by the elements of the battery compartment, in particular by the resistor R601.

Refinement of the portable radio charger

At the beginning of the charging process (with discharged batteries), the charging current does not exceed 80 ... 90 mA, and at the end - 50 ... 60 mA. Therefore, such a charger can charge batteries with a capacity of 14 ... 0,6 Ah for about 0,65 hours. For batteries with a capacity of 0,5 Ah, the time must be proportionally reduced, and for 0,75 Ah - increased. For batteries with a capacity of 0,9 Ah and even more so 1,2 Ah, the charging time in this case will have to be significantly increased, which is extremely inconvenient and, as a rule, unacceptable.

Therefore, if batteries with a capacity of 0,9 Ah are used

and more, the charging current must be increased. This can be done by installing a lower resistance resistor R601 and modifying the memory. Refinement of the memory is reduced to the installation instead of a half-wave rectifier on one diode of a bridge rectifier on four diodes. In the author's version, this was not difficult, since the modified memory contained a printed circuit board for placing a diode bridge and a capacitor, and only one diode and a capacitor (!) were installed on it. It remained to add three diodes and change one connection point of the capacitor.

This refinement made it possible to increase the maximum charging current by about 15%.

To obtain an average charging current of 120 mA, the resistance of the resistor R601 of the battery compartment must be halved. However, after such refinement, problems arise with charging batteries with a capacity of 0,5. .0,65 Ah - for them this current is large, and you will have to proportionally reduce the charging time. In addition, both before and after such refinement, there is no protection against overcharging, which can lead to a reduction in battery life or even failure.

The way out of this situation can be such a refinement that would allow charging any batteries with a capacity of 0,45 to 1,2 Ah. To do this, a current stabilizer with a switchable stabilization current value must be installed in the memory. The refinement scheme is shown in fig. 2. Chip DA1 is included here according to the current stabilizer circuit, and its value can be changed by switch SA1. The input of the stabilizer is connected to the output of the bridge rectifier. Diode VD1 protects the microcircuit from reverse voltage, and capacitors C1 and C2 ensure its stable operation.

Refinement of the portable radio charger

Such a charger can be used to charge batteries without modifying the battery compartment, for this it must be connected to the contacts located below. However, without a special glass, this is inconvenient. Therefore, in the battery compartment, it is necessary to use a resistor R601 with a resistance 3-4 times less or completely close it. In the latter case, the resistor will not interfere with the operation of the charger, but then the LED601 will not light up, signaling charging. However, if the radio station is in a case, then it is still not visible.

To protect the batteries from overcharging, you can install a VD2 zener diode with a stabilization voltage in the range of 13,8 ... 14 V at the output. If you leave the resistor R601, then such overcharge protection will be useless.

The device uses MLT, S2-33, S1-4 resistors, capacitors - K10-17, KLS, KM or similar imported ones. Switch SA1 - any small-sized switch for one direction and several positions (depending on the range of charging current values). The DA1 chip must be equipped with a small heat sink, this will increase the reliability of the device.

There is a lot of free space in the memory case, since the step-down transformer has small dimensions. Installation can be carried out by the hinged method, placing the parts on the terminals of the microcircuit and the switch. Usually, both halves of the memory case are glued together, so first you need to carefully cut a groove 2 ... 3 mm deep along the seam with a sharp scalpel and then separate the case. After installing the parts and checking the performance of the memory, the case is glued again.

Author: I.Nechaev (UA3WIA)

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