ENCYCLOPEDIA OF RADIO ELECTRONICS AND ELECTRICAL ENGINEERING Short circuit signaling device on the UTC1240A chip. Encyclopedia of radio electronics and electrical engineering Encyclopedia of radio electronics and electrical engineering / Protection of equipment from emergency operation of the network, uninterruptible power supplies If in the power supply unit (PSU) protection against short circuit (SC) in the load circuit works on the principle of limiting the maximum output current, then some elements of the unit, if it is in protection mode for a long time, can overheat and fail. To prevent this from happening, it is desirable to supplement such a power source with a signaling device that, for example, gives an audible signal in case of a short circuit in its output circuit [1].
The scheme of the proposed sound and light signaling device for short circuit is shown in fig. 1. The device is designed to be built into a power supply unit, in which the voltage on the filter capacitor connected to the output of the bridge rectifier is at least 18 V (such, for example, as the power supply unit described in [2]). The signaling device is made on the basis of an integrated circuit UTC1240A, which is a signal generator of two switched frequencies and is used in ringing devices for wired telephones and apartment calls powered by 220 V. The microcircuit contains a diode bridge rectifier, a zener diode, a Schmitt trigger, clock and tone generators, a stabilizer voltage and output amplifier AF. If the voltage at the input of the device (i.e., at the output of the PSU stabilizer) is more than 0,7 V, the transistor VT1 is open, and VT3 and VT2 are closed, so the HL1 LED does not light up and there is no supply voltage to the DA1 chip. In the event of a short circuit at the PSU output, the transistor VT1 closes, VT3 opens, the HL1 LED lights up and the transistor VT2 opens. As a result, a supply voltage is supplied to the DA1 chip, the generator assembled on it starts working and the HA1 piezoceramic sound emitter emits a two-tone sound. Resistor R7 determines the oscillation frequency of the generator, capacitor C3 sets the switching frequency of tonal audio frequencies. Capacitor C2 is connected to the output of the built-in diode bridge rectifier of the microcircuit in parallel with the protective zener diode. Resistor R6 - current-limiting in the power supply circuit of the microcircuit.
The signaling device is connected to the power supply unit according to the scheme shown in fig. 2. Here A1 is the PSU voltage regulator, A2 is the signaling device being described, C1 is the PSU filter capacitor. The signaling device turns on when the voltage on this capacitor is 16 V, and turns off when it drops to 11 V. When the PSU is overloaded, the voltage on the capacitor C1 may drop below 16 V, in which case the signaling device may not work during a short circuit. To prevent this from happening, a decoupling diode VD1 and a storage capacitor C1 are installed in the signaling device. The latter ensures the operation of the device for approximately 2 s after a complete loss of supply voltage. From a voltage source of 18 V, the device consumes a current of about 4 mA when the generator is running and 0,18 mA when it is braked. The voltage amplitude at the outputs of the sound emitter HA1 is approximately 3 V less than the input supply voltage, as long as it does not exceed the stabilization voltage of the protective zener diode built into the microcircuit.
All parts of the device, except for the sound emitter and the LED, are placed on a printed circuit board, the drawing of which is shown in Fig. 3. Resistors - C1-4, C1-14, MLT, RPM, capacitor C3 - small-sized film, the rest - oxide imported (C1 is mounted parallel to the board and glued to it with Moment glue). We can replace the KD208A diode with any of the KD209, KD243, KD247, 1N4001 - 1 N4007, UF4001-UF4007 series. Instead of 2SC3199 transistors, SS9011, BC547, 2SC1815, 2SC1845 and any of the KT6111, KT6117 series are suitable, and instead of 2SA1015 - 2SA992, 2SA1175, BC557, MPSA43, as well as any of the KT6112, KT668 series. When choosing a replacement, it should be taken into account that the replacement transistor may have a pinout different from that shown in fig. 3. With a relatively small voltage at the input of the PSU stabilizer, transistors with a lower allowable collector-emitter and collector-base voltage can be used. Instead of the RL50-SR113 LED, you can use any other continuous glow, for example, from the KIPD21, KIPD40 series. If the light indication of the signaling device operation is not needed, the LED can be excluded by installing a jumper instead of it on the board. A possible replacement for the UTC1240A chip is imported L3240, LS1240, LS1240A, LS1241, PSB6520-2, PSB6521-2, PSB6523T or domestic KR1064PP1, KR1091GP1, KR1085PP1. Piezoceramic sound emitter HA1 - 4FE-610-09 from an imported telephone set. You can use domestic ZP-1, ZP-22, HPA22A, etc. When using a domestic microcircuit in the signaling device, a piezoceramic sound emitter can be connected to antiphase UZCH outputs - terminals 5 and 6 DA1. Unmistakably made of serviceable parts, the device is operational immediately after connecting to the PSU. If the supply voltage is greater than 25 ... 30 V, it is desirable to increase the resistance of the resistor R6 to 1,2. 2,4 kOhm If the signal is too loud, a resistor can be connected in series with the sound emitter. The device can be easily turned into a PSU overheating sensor. To do this, the upper (according to the diagram) terminal of the resistor R1 is connected to the positive terminal of the capacitor C1, and the resistor R2 is replaced with a thermistor with a negative TKS value of 4,7. 10k0m. The operating threshold of the device is set by selecting the resistor R1. Literature
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