ENCYCLOPEDIA OF RADIO ELECTRONICS AND ELECTRICAL ENGINEERING Thermostat for mini-incubator Encyclopedia of radio electronics and electrical engineering / Power regulators, thermometers, heat stabilizers Several types of mini-incubators are produced in the CIS. The temperature in them is maintained by a mechanical thermostat, there is no indication of exceeding the limit temperature inside the incubator. To replace the mechanical thermostat, the proposed electronic one (Fig. 1) with additional service functions is intended. The accuracy of maintaining the temperature inside the mini-incubator is 0,2°C. The temperature can be adjusted within 37...39°С. The performance of the thermostat is maintained when the mains voltage fluctuates within ± 20% of the nominal value.
The thermostat consists of:
The circuit is powered by a transformerless circuit with quenching capacitors C8, C9. The voltage is rectified by the diode bridge VD2, filtered by capacitors C6, C7, stabilized by the zener diode VD1. The diode bridge VD3...VD6 is used to supply voltage of the required polarity to the transistor VT10. A threshold element is assembled on the DA2 comparator, which includes the heating of the EK1 element. When the air temperature inside the incubator is below the threshold set by resistor R2, pin 6 of DA2 is high. Amplified by the emitter follower on VT3, VT4, the signal through R11, HL3 enters the base of the transistor VT10, the transistor opens, and the current flows through the heating element EK1. The voltage drop across the resistor R17 is enough to light the HL4 LED, which controls the flow of current through the heating element. At the same time, the HL3 LED indicates the inclusion of the "Heating" mode. When the set temperature is reached, the voltage at terminal 6 DA2 decreases, VT10 closes, the heating element EK1 is de-energized, the HL3, HL4 LEDs go out, and the HL2 LED lights up (indication of the "Norm" mode). When the temperature inside the incubator drops, the "Heating" mode is switched on again. For a clearer switching between modes, a positive feedback is introduced in the comparator using a resistor R8. So, changing each other, the "Heating" and "Normal" modes allow you to bring out the chicks. But, as a result of a short circuit of the VT10 transistor or for some other reason, the temperature inside the incubator may exceed 39,4 ° C. Overheating above this temperature is dangerous for the development of embryos. In the last days of incubation, it causes mass death of embryos [1]. To prevent this situation, another comparator was introduced into the circuit on the operational amplifier DA1. It switches when the temperature reaches 39°C. In this case, the HL1 LED lights up, and the key on the VT5 transistor opens. A modified multivibrator with a high load capacity is assembled on transistors VT6 ... VT9. This low-frequency relaxation oscillator serves as a modulating high-tone self-oscillator based on a VT11 transistor and a BQ1 piezo call. In this mode, the emitter emits an intermittent alarm signal. To provide better visual control over the operating modes of the thermostat, the current through the LEDs HL1...HL3 is chosen relatively large. Since the output current of the op-amp DA1, DA2 is not enough for their bright glow, amplifiers based on transistors VT1 ... VT4 are introduced into the circuit. Details Resistors R3 ... R6 must be used highly stable, for example, type C2-29, thermistor R1 - type MMT-1, trimmer resistor R2 - SP5-16VA-0,25 W. The remaining resistors can be MLT, C2-23, C2-33. Capacitors C1, C2, C7 - small-sized, ceramic; capacitors C8, C9 - type K73-17. Capacitors C4 ... C6 - K50-35. Operational amplifiers can be replaced by K140UD6 or KR140UD708. Transistors VT1 ... VT9, VT11 can be replaced with other low-power silicon of the corresponding structure. The VT10 transistor can be replaced with a powerful composite high-voltage one. The zener diode must be 9 ... 10 V. The diode bridge VD2 can be replaced with a bridge of individual diodes of the KD209A type, VD3 ... VD6 can be replaced with the same diodes. Establishment the thermostat is as follows. The tone generator is pre-assembled on VT11 and BQ1 on the breadboard and the resistance of the resistors R21, R22 is specified for reliable generation, then these elements are installed on the working board. The thermistor is mounted inside the incubator. Connect the heater EK1 with a power of 30 ... 35 W to the board. As a heater, you can use 4 series-connected 60-watt incandescent lamps or heating elements. Plug in the incubator. By controlling the air temperature inside the incubator with a thermometer with a division value of 0,1 ° C, for example, TL-4 (GOST 215-73), the threshold for turning on the heating element with resistor R2 is set at a temperature of 37,7 ... 38 ° C. After half an hour of operation of the incubator, the switching threshold is specified. Then close the conclusions of the collector-emitter of the transistor VT10. At a temperature of 39 ° C, the light and sound alarms should turn on. The switching threshold is set by selecting R5. By selecting R17, the desired brightness of the HL4 LED is set. On this, the adjustment of the thermostat can be considered complete. Literature
Author: O. Belousov, Cherkasy; Publication: radioradar.net See other articles Section Power regulators, thermometers, heat stabilizers. Read and write useful comments on this article. Latest news of science and technology, new electronics: Machine for thinning flowers in gardens
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