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ENCYCLOPEDIA OF RADIO ELECTRONICS AND ELECTRICAL ENGINEERING
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Incubator thermostat. Encyclopedia of radio electronics and electrical engineering

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Encyclopedia of radio electronics and electrical engineering / Power regulators, thermometers, heat stabilizers

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Hatching chicks in an incubator is a time-consuming process that requires constant temperature control. The last responsibility is assumed by the proposed thermostat. The author also talks about the design of a simple incubator, gives advice on its use.

The thermostat, the circuit of which is shown in fig. 1 is designed for a small-sized incubator and maintains a temperature set in the range of 20 ... 50 ° C. The thermistor RK1 serves as a sensor, together with resistors R1, R3, R4, R6 forming a measuring bridge. The balance of the bridge at a given temperature is achieved by a variable resistor R6. Capacitors C1 and C3 - noise suppression.

Temperature controller for incubator

If the temperature is higher than the set temperature, the polarity of the unbalance voltage of the bridge at the input of the comparator DA1 is such that the output transistor of the latter is closed, otherwise it is open. A pulsating voltage is applied to pin 9 of DA1 (the collector of the output transistor) from the output of a half-wave rectifier on diodes VD1 and VD2. The amplitude of its pulses is limited by the Zener diode VD3. At a temperature below the specified pulses from pin 2 of DA1 (the emitter of the output transistor) are fed to the control electrode of the trinistor VS1, opening it in the positive half-cycles of the mains voltage. Resistors R7-R16 connected in parallel serve as a heating element.

The VD4C4 circuit turns the pulsating voltage into a constant one. After the DA2 stabilizer, they feed the measuring bridge and the comparator.

The printed circuit board of the thermostat and the location of parts on it are shown in fig. 2.

Temperature controller for incubator

The following replacements of elements are possible: comparator K554SAZ (DA1) - to 521SAZ, taking into account differences in the assignment of conclusions, integral stabilizer KR142EN5A (DA2) - to any other with an output voltage of 5 ... 6 V and a load current of at least 50 mA, trinistor KU201K ( VS1) - on KU201L, KU202K-KU202N, diodes KD105 (VD1, VD2, VD4) - on any silicon diodes with a permissible current of 150 ... 300 mA, zener diode D814D (VD3) - on D814G. As RK1, the thermistor ST1-17 is used, its value (resistance at room temperature) can reach 4,7 kOhm, it is only necessary to increase the values ​​​​of the measuring bridge resistors by the appropriate number of times. Variable resistor R6 - SDR-4a. Oxide capacitors - K50-35 or similar. Capacitor C2 - K73-17 for a voltage of at least 400 V

The incubator is a foam box with dimensions of 600x600x300 mm. Holes 6-10 mm in diameter were drilled in its bottom for air access and grooves were squeezed out into which water at a temperature of 43 ° C was poured to maintain the required humidity (during pouring). A metal grate for laying eggs is installed inside, a thermistor RK1 and a heating element from MLT-2 resistors (R7-R16) are placed. It is possible to reduce the inertia of the heater by assembling it from MLT-0,5 resistors. Their number and ratings are selected in such a way that the total resistance remains the same and the permissible power dissipated by one resistor is not exceeded. An ordinary incandescent lamp or a heating element with a power of 20 ... 30 W for a voltage of 110 ... 127V can also serve as a heater.

In the room where the incubator is located, a constant supply of fresh air is required, and the temperature should not go beyond 20 ... 25 ° C. The incubator must not be exposed to direct sunlight. A few hours before laying the eggs, you should turn on the thermostat, use the variable resistor R6 to set the temperature in the incubator to 37,5 ° C and make sure that it has stabilized. For control, an alcohol thermometer is inserted into a specially provided hole in the lid of the incubator. The duration of incubation of eggs of various birds is given in the table.

Temperature controller for incubator

If the chicks of the first brood hatch a day ahead of time, in the future set the temperature to 0,5 ° C less than that indicated above, if a day later, the same amount more.

Eggs must be fresh, fertile, no more than 15 days old and with an air chamber at the blunt end. Eggs should not be washed or refrigerated. In the incubator, they should lie freely, with a sharp end below the blunt one. It is necessary to turn the eggs three times a day, stopping this procedure only three days before the expected brood. To turn the eggs, you have to open the incubator, after which the temperature regime in it is restored within one to two hours. You should not speed up this process by adjusting the variable resistor R6. Not long before the chicks appear, the eggs are warmed up due to the heat they give off, so the temperature in the incubator should be reduced by 0,5 ° C.

The same thermostat is suitable for home vegetable storage. To change the range of temperatures maintained by it, it is enough to select the value of the resistor R4. The power of the heater must correspond to the volume of the vegetable store.

Author: S.Abramov, Orenburg

See other articles Section Power regulators, thermometers, heat stabilizers.

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