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Labor safety instructions for loaders on trucks. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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1. General safety requirements

1.1. Individuals who have passed:

  • induction training;
  • fire safety briefing;
  • initial briefing at the workplace;
  • training in safe working methods and techniques for at least a 10-hour program (for work that is subject to increased safety requirements - a 20-hour program);
  • instructing on electrical safety at the workplace and checking the assimilation of its content.

To perform the duties of a loader on trucks, men at least 18 years of age who have no medical contraindications, are trained under a special program and have a certificate for the right to carry out work can be hired.

Women and adolescents from 16 to 18 years of age are allowed to carry and transport goods of the first category of the first group, provided that the weight of the load does not exceed the norms established for them.

A loader, who is also a driver of intra-shop transport, must undergo course training in addition to testing knowledge on labor protection, pass exams of the qualification commission of the enterprise, and receive a certificate for the right to drive the appropriate transport.

1.2. The loader must pass:

  • repeated briefing on labor safety at the workplace at least every three months;
  • unscheduled briefing: when changing the technological process or labor protection rules, replacing or modernizing production equipment, fixtures and tools, changing working conditions and organization, in case of violations of labor protection instructions, breaks in work for more than 60 calendar days (for work, to which are subject to increased security requirements - 30 calendar days);
  • dispensary medical examination - annually.

1.3. The loader is obliged:

  • comply with the internal labor regulations established at the enterprise;
  • comply with the requirements of this manual, fire safety instructions, electrical safety instructions;
  • comply with the requirements for the operation of equipment;
  • use for its intended purpose and take care of the issued personal protective equipment.

1.4. The loader must:

  • be able to provide first (pre-medical) assistance to the victim in an accident;
  • know the location of first aid, primary fire extinguishing equipment, main and emergency exits, evacuation routes in case of an accident or fire;
  • perform only the assigned work and not transfer it to others without the permission of the foreman or head of the workshop;
  • during work, be attentive, not be distracted and not distract others, do not allow persons who are not related to work to the workplace;
  • keep the workplace clean and tidy.

1.5. The worker must know and observe the rules of personal hygiene. Eat, smoke, rest only in specially designated areas and places. Drink water only from specially designed installations.

1.6. If any malfunctions of equipment, fixtures, tools and other shortcomings or hazards are found in the workplace, immediately inform the foreman or head of the workshop. work can only be started with their permission after the elimination of all deficiencies.

1.7. If a fire is detected or in the event of a fire:

  • turn off the equipment;
  • inform the fire brigade and administration;
  • start extinguishing the fire with the primary fire extinguishing equipment available in the workshop in accordance with the fire safety instructions.

In case of a threat to life - leave the premises.

1.8. In case of an accident, provide the victim with first (pre-medical) aid, immediately report the incident to the foreman or head of the workshop, take measures to preserve the situation of the incident (equipment condition), if this does not create a danger to others.

1.9. For non-compliance with the safety requirements set forth in this manual, the worker is liable in accordance with applicable law.

1.10. In accordance with the “Standard Industry Standards for the Free Issue of Special Clothing, Special Shoes and Other Personal Protective Equipment to Workers and Employees,” the loader must be provided with:

When performing work loading and unloading coal, sand, coke, peat, bitumen outside workshops - cotton overalls with a hood made of dust-proof fabric (wearing period 12 months), leather boots (wearing period 12 months), canvas mittens (wearing period 1 month) .

When loading and unloading dusty cargo - cotton overalls with a hood made of dust-proof fabric (wearing period 12 months), canvas mittens (wearing period 1 month), respirator and goggles (until wear).

When loading and unloading acids and other corrosive substances - a cloth suit (wearing period is 12 months), rubber boots (wearing period is 12 months), cloth mittens (wearing period is 1 month), a respirator and goggles (until wear).

When loading and unloading timber - a cotton suit with water-repellent impregnation (wearing period 12 months), leather boots (wearing period 12 months), canvas mittens (wearing period 1 month).

When loading and unloading other cargo and materials - a canvas jacket (wearing period 12 months), cotton trousers with canvas knee pads (wearing period 12 months), canvas mittens (wearing period 1 month), safety glasses (until wear).

All loaders performing outdoor work in winter must be given an additional cotton jacket with insulating lining and cotton trousers with insulating lining.

1.11. The loader must be aware that:

Cargoes by weight are divided into 3 categories:

  • I category - piece up to 80 kg and loose;
  • II category - from 80 to 500 kg;
  • III category - over 500 kg.

According to the degree of danger, goods are divided into 7 groups:

  • Group 1 - low-risk (vegetables, fruits, canned food, food, bricks, etc.);
  • Group 2 - dangerous, like dusty and hot materials (cement, lime, asphalt, etc.);
  • group 3 - dangerous, like combustible materials (gasoline, oil, alcohol, etc.);
  • 4 group - dangerous, like burning (acids, alkalis);
  • group 5 - cylinders with compressed and liquefied gas;
  • Group 6 - dangerous in size;
  • Group 7 - especially dangerous (toxic substances, poisons, etc.).

1.12. The main dangerous and harmful production factors under certain circumstances for a loader may be:

  • faulty inventory and tools;
  • defective accessories;
  • defective car bodies;
  • vehicles and lifting mechanisms;
  • chemical substances;
  • wrong container.

2. Safety requirements before starting work

2.1. Inspect and put on serviceable overalls and other personal protective equipment. In case of malfunction, contact the master to replace them.

2.2. Inspect the workplace (the loader's workplace includes the territory of the enterprise, premises, car bodies, tractor trailers, wagons, railway platforms, etc., in which he has to move goods). Make sure that it is not cluttered with foreign objects and is sufficiently lit. Note unevenness and potholes in road surfaces and floors; these defects must be eliminated.

2.3. Inspect inventory and tools, make sure they are in good condition:

  • shovels for bulk cargo should have a weight of no more than 1,6 kg. The angle of inclination of the handle to the plane of the shovel should be 40-45 degrees. The handle should be round, without cracks or burrs. At the free end of the handle, the cross bar must be securely fastened;
  • gangways must be knocked down from boards with a thickness of at least 50 mm. Their width must be at least 1 m when passing in one direction and 1,5 m when passing in both directions at the same time;
  • the slope of the gangway should not exceed 1:3, the gangways on both sides should be equipped with railings 1 m high;
  • footbridges for going to the car from ramps and platforms must be at least 1 m wide and at least 50 mm thick for wooden and 6 mm for iron, the ends of the wooden walkways must be hewn and upholstered with iron to facilitate entry to them;
  • Slegs should be made of hardwood without knots and cracks, with a diameter of at least 150 mm at the thin end and a length of 4-6 m.

2.4. Each shipment must be carefully inspected. If the slightest damage to the container is found, it is necessary to inform the person responsible for loading in order to take additional precautions to ensure the safety of loaders and drivers.

2.5. Report all noticed shortcomings related to labor safety to the foreman (senior group). Work should be started only after the elimination of deficiencies.

3. Safety requirements during work

3.1. Loading and unloading operations should be carried out mechanized using lifting and transport equipment and small-scale mechanization. It is necessary to lift and move loads manually in compliance with the norms established by current legislation.

For teenagers from 16 to 18 years old, the following maximum weight carrying limits are established: for men 16 kg, for women 4 kg.

Men over 18 years of age can manually move no more than 50 kg, male loaders - no more than 80 kg over a distance of no more than 60 m, and if the weight of the load exceeds 50 kg, then it must be placed on the loader’s back by other workers. At the same time, the weight of the cargo includes the weight of the container and the simplest devices, without which carrying the cargo is prohibited. For safety reasons, two loaders must load and unload cargo of groups 4, as well as install them on the vehicle.

3.2. Places of production of loading and unloading operations must be equipped with safety signs.

3.3. When moving goods together, all instructions of the foreman (senior group) should be followed.

3.4. When moving long loads together, it is necessary to carry them on the same shoulders. The load should be lifted and lowered simultaneously at the command of the foreman (group leader).

3.5. When moving loads on rollers, it is recommended to stand to the side or behind the load. The rollers should not be allowed to skew. The rollers must be placed simultaneously at the command of the foreman (senior group), while the roller should be held by the edge from above, without putting your hands under the raised load to avoid injury. The load must be lifted using wagons or special crowbars at the command of the foreman (group leader).

3.6. When installing loads of the second and third categories on a transport device using lifting mechanisms, the load should be deployed only with poles or pre-fixed guy wires at the command of the foreman (group leader).

3.7. When unloading or loading containers using lifting mechanisms, special portable ladders should be used to climb on and off the container.

3.8. Logs and pipes must be loaded onto sledges using winches and ropes, and you should not be between the sledges or in the zone of movement of the load.

3.9. When dismembering bundles of logs and pipes, measures should be taken to prevent spontaneous rolling out of the load by installing fastening posts and supports on both sides of the platform, body or trailer.

3.10. Unloading of long cargo should be done row by row from top to bottom.

To unload the next row, it is necessary to cut down the fastening post to a height equal to the diameter of the load. In this case, the outermost log must be supported by ropes or ropes to prevent the load from arbitrarily rolling down.

3.11. Empty boxes loaded into the body of a vehicle must be securely secured with ropes, wire, etc.

3.12. When placing glass jars in the body, it is necessary to securely strengthen them to prevent movement by tightly packing, using gaskets, installing supports for them, etc.

3.13. Loading and unloading of bulk cargo should be done mechanized, eliminating air pollution in the working area. When taking bulk cargo from a stack, do not allow the formation of a tunnel to avoid the collapse of the roof.

3.14. For the transition of workers on bulk cargo, which has a high fluidity and suction capacity, ladders or decks with railings should be installed along the entire path of movement.

3.15. When moving through bulk material, it is necessary to use safety belts with a safety rope (cable).

3.16. To move cylinders with gases, bottles with acids and alkalis, you must use special trolleys.

3.17. Cylinders should be placed in special nests in the body, or by tying them with a rope so that the possibility of the cylinder hitting the cylinder is excluded. When working with oxygen cylinders, hands, gloves, and clothing must be clean and free of oil. To protect the cylinders from sunlight, it is necessary to cover them with a tarpaulin when transported in an open body.

3.18. Boxes and bags must be stacked in a bandage.

3.19. It is recommended to carry out loading and unloading of barrels along the ledges using ropes. It is prohibited to be between the beds. When stacking barrels in a stack, it is necessary to install reliable stops or other devices to prevent the stack from unintentionally rolling out.

3.20. Only cargo of category 1, group 1 is allowed to be accompanied in the back of a vehicle. The attendant's place should be near the cabin. In this case, all measures must be taken to prevent the possibility of cargo moving along the body. You should not ride on the steps, hood, roof of the cab while sitting on board.

3.21. Opening (closing) the side of the body should only be done with the driver’s permission. In this case, you need to make sure that no one gets hurt; you should stand to the side of the board.

4. Safety requirements in emergency situations

4.1. If a malfunction of the loading and unloading mechanisms occurs, which creates a danger for the loader, stop loading (unloading) and report to the foreman.

4.2. If a fire occurs in a vehicle, the loader is obliged to call the fire brigade, notify management and begin to extinguish the fire using improvised means together with the driver.

4.3. If you receive an injury, go to the nearest medical center and notify the specialist.

5. Safety requirements at the end of work

5.1. Tidy up the workplace.

5.2. Places of loading and unloading operations, warehouse, vehicles must be thoroughly cleaned and washed.

5.3. Remove accessories in a place specially designated for this purpose.

5.4. Remove and put away overalls and other personal protective equipment.

5.5. Take a shower after loading and unloading chemicals and dusty cargo.

5.6. Warn the shifter about the noticed shortcomings.

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