Instruction on labor protection for the operator of thermal chambers and thermal units

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OCCUPATIONAL SAFETY AND HEALTH
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Instruction on labor protection for the operator of thermal chambers and thermal units

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. Persons who have professional training, who have undergone preliminary training, who have passed preliminary (when applying for a job), periodic and preventive examinations and vaccinations in the manner established by the Ministry of Health of the Russian Federation, as well as introductory and primary briefings at the workplace, are allowed to work on thermal chambers and thermal units. .

1.2. Admission to independent work as an operator of thermal chambers and thermal units is carried out by the head (foreman) of the workshop after the workers have mastered safe working methods and methods under the guidance of an experienced mentor for at least 2-14 shifts. Admission to independent work is fixed by the date and signature in the logbook of instruction at the workplace.

1.3. Persons who have received the first electrical safety group are allowed to work, during the performance of which there may be a danger of electric shock.

1.4. It is necessary to follow the internal regulations. Smoking, eating should be in specially designated rooms. The presence of unauthorized persons at the workplace, drinking alcohol, working under the influence of alcohol or drugs is not allowed. The employee must perform only the work that is entrusted to him, not delegate his work to other persons.

1.5. When transferring to another job, require from the immediate supervisor appropriate training in safe techniques and work methods.

1.6. The operator of thermal chambers and thermal units must be provided with overalls, PPE in accordance with the standard norms for the free issuance of overalls and safety shoes.

leather boots;
sleeves are waterproof;
cotton apron;
working metal apron;
knitted gloves;
chain mail glove;
protective helmet.

1.7. Comply with internal labor regulations.

1.8. Use for its intended purpose and treat the issued PPE with care.

1.9. Do not allow machines and apparatuses to operate, the structure of which you do not know and work on which you have not been entrusted with.

1.10. If a malfunction of equipment, inventory, tools is detected, as well as if workers are injured, stop work and inform the head of the workshop about this

1.11. When using heat chambers and thermal units, exposure to dangerous and harmful production factors is possible:

moving and rotating parts of heat chambers and thermal units;
danger of falling on slippery floors;
frames with sausages moving along overhead tracks;
increased air temperature of the working area;
increased humidity and air mobility of the working area;
increased gas content in the air of the working area.

1.12. Follow the rules of personal hygiene:

observe the cleanliness of the skin, clothes, shoes and other PPE;
keep equipment and wardrobe clean;
after each break in work, visiting the toilet, wash hands with warm water and soap, then disinfect with 0,2% chloramine solution and rinse hands again with warm water;
before visiting the toilet, remove sanitary clothing, after visiting, disinfect shoes on a disinfectant rug;
Take a shower after finishing work.

1.13. In case of malaise, skin lesions in the form of wounds, burns, pustules, peeling, contact the first-aid post, treat minor injuries with antiseptic solutions.

1.14. Persons who violate the requirements of this instruction are liable in the manner prescribed by law.

2. Safety requirements before starting work

2.1. It is correct to put on clean, serviceable overalls and safety shoes that are required according to the norms. Overalls should not have developing ends, sleeves and collars should be tied.

Tuck your hair under your headdress.

2.2. Prepare work equipment, inspect the workplace and check the clearness of the aisles.

2.3. Check the sufficiency of illumination of the working area, the presence and serviceability of the foot wooden grate, make sure it is stable.

2.4. Prepare the necessary inventory.

2.5. Review the entry in the shop log, ask the shifter if there are any malfunctions, and if there are any, report this to the shop foreman.

2.6. Free the chambers, the space under the overhead tracks and passages from foreign objects.

2.7. Check the stoppers at the cuts of overhead tracks, the absence of displacement at the arrows, the presence of counter rails at turns and over the places where people pass.

2.8. Check availability and serviceability:

door gaskets to prevent the passage of steam, smoke from the chamber to the working room (in the closed position, the doors must fit snugly against each other and the ends of the thermal unit);
automation and instrumentation devices, safety valve lever systems.

2.9. At idle, check the operation of the air conditioner, heater, fan, the presence of steam, the operation of pressure gauges, the blocking device that turns off the steam supply and turns on the fans when the doors of the heat chamber are opened.

2.10. Report all malfunctions and malfunctions to the head of the workshop and do not start work until they are eliminated.

3. Safety requirements during work

3.1. Be attentive, do not be distracted by extraneous affairs, conversations.

3.2. Moving frames with sausages along overhead tracks should be done only one at a time, pushing it away from you and placing your hands no lower than the middle of the frame.

3.3. It is forbidden to leave frames on arrows and roundings.

3.4. After loading the frames, close the doors of the heat chamber tightly using a mechanical shutter.

3.5. During heat treatment, it is forbidden to enter the chamber.

3.6. Monitor the readings of the instrumentation, the operation of the blocking device that turns off the steam supply and turns on the fans when the doors of the heat chamber are opened.

3.7. Unloading of thermal chambers is to be carried out after its preliminary ventilation by opening the damper of the exhaust air duct with the help of special devices (hooks).

3.8. Do not leave running equipment unattended.

4. Safety requirements in emergency situations

4.1. If any malfunctions in the operation of the equipment are detected (extraneous noise, hum, vibration, sensation of electric current when touching non-current-carrying metal parts, sparking), take measures to stop the equipment by turning off the power supply, report the incident to the head of the shop (foreman).

4.2. In case of a fire, inform the fire department of the plant, the head of the workshop, give a fire alarm and start extinguishing it with the available fire extinguishing equipment.

4.3. In case of injury to the arms, legs, torso, it is necessary to open an individual package in the first-aid kit, in accordance with the instructions printed on its wrapper. When applying a bandage, do not touch with your hands that part of it that should be applied directly to the wound. If necessary, call an ambulance.

4.4. When administered with ammonia, the victim should be taken out into fresh air or into a clean, warm room, rinse the nasopharynx with a 2% soda solution.

Call an ambulance.

5. Safety requirements upon completion of work

5.1. Tightly close the valves on the smoke-air pipeline, as well as the valves on the main steam pipeline.

5.2. Turn on exhaust ventilation and ventilate the chamber.

5.3. Disconnect the equipment from the mains and hang posters on the starting device "Do not turn it on. People are working."

5.4. Empty the heat chamber from products and sanitize it.

5.2. When sanitizing, make sure that water does not get on electric motors and current-carrying parts.

5.4. Put in order the means of protection and overalls hang in a separate locker.

5.5. Wash face, hands with warm water and soap, take a shower.

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