Occupational safety instructions for the adjuster of cold stamping presses

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OCCUPATIONAL SAFETY AND HEALTH
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Occupational safety instructions for the adjuster of cold stamping presses

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. Persons at least 18 years of age who have undergone a medical examination, have been trained in safe working methods, have passed an examination of knowledge of labor protection requirements, have at least one year of work experience in these jobs and have an electrical safety group of at least II , as well as having a certificate for the right to carry out these works, who received instructions at the workplace on safety during the performance of work.

1.2. The adjuster of cold stamping presses is obliged to:

1.2.1. observe the rules of internal labor regulations;

1.2.2. know the structure of serviced cold stamping presses;

1.2.3. comply with labor protection instructions and internal labor regulations;

1.2.4. competently operate and timely conduct preventive inspections and repairs of serviced equipment;

1.2.5. monitor the good condition of starting and protective electrical equipment, grounding (zeroing) of cold stamping presses;

1.2.6. comply with the requirements of safety signs;

1.2.7. know and comply with the rules on labor protection during the adjustment and repair of equipment in the scope of the duties performed, annually confirm the II electrical safety group;

1.2.8. know the procedure for checking and using manual mechanical and power tools, devices for ensuring safe work (ladders, ladders, etc.), protective equipment (dielectric gloves and carpets, tools with insulating handles, voltage indicators, safety glasses);

1.2.9. perform only the work that is defined in the operating instructions for the equipment or job descriptions approved by the administration of the enterprise, and provided that safe methods of doing it are well known;

1.2.10. know and be able to provide first aid to victims of electric current and other accidents;

1.2.11. follow the instructions on fire safety measures.

1.3. During the adjustment work of cold stamping presses, the following hazardous and harmful production factors are possible:

dangerous voltage in the electrical circuit, the closure of which can occur through the human body, electric shock, electric arc burn;
the occurrence of harmful substances (which can cause burns to the body and eyes, as well as poisoning the body with sulfuric acid);
low air humidity and high temperature;
insufficient illumination of the working area;
fire hazard;
falling from a height of personnel while working on ladders and ladders;
falling objects from a height (tools, equipment elements).

1.4. The administration of the enterprise is obliged to provide the adjuster working with the presses with overalls, footwear and PPE in accordance with industry standards. (cotton suit, leather shoes, combined gloves, goggles)

1.5. The victim or eyewitness immediately notifies the immediate supervisor of each accident at work.

1.6. The press fitter is responsible for the preparation of the workplace.

1.7. For non-compliance with this instruction, the perpetrators are held accountable in accordance with the internal labor regulations or penalties determined by the Labor Code of the Russian Federation.

2. Labor protection requirements before starting work

2.1. Put on and carefully tuck in the special clothing and technological footwear established in accordance with current standards, avoiding hanging ends and constraint when moving.

2.2. Check and verify the availability and serviceability of the fixed tool, devices to ensure safe work performance, personal protective equipment, fire extinguishing equipment.

2.3. Check the condition of general and ordinary lighting.

2.4. Do not carry out any work on the repair of fixtures, equipment, etc., if this is not part of the employee's responsibilities.

2.5. Report all shortcomings and malfunctions found during the inspection at the workplace to the shift supervisor for taking measures to eliminate them completely.

2.6. Place the tool in the workplace with maximum ease of use, avoiding the presence of unnecessary items in the work area.

2.7. Check the availability of a first aid kit.

3. Labor protection requirements during work

3.1. Perform only the work assigned by management, provided that safe methods of doing it are well known.

3.2. During trial work on the press, hammer, use the protective equipment provided for this operation, having previously checked their serviceability.

3.3. Do not create a mess at the hammer, press when setting up, do not clutter up the passages and driveways with stamps or parts.

3.4. Before installing the stamp, check the serviceability of the equipment of the press, the hammer in combination with the mechanisms and control devices.

3.5. Inspection of the equipment and removal of the stamp, inspection of the working parts of the stamp and other similar work should be carried out only after turning off the equipment and completely stopping its mechanisms. For hammers, be sure to close the steam-air valve.

3.6. When servicing and repairing cold stamping presses, the use of metal ladders is allowed. Work with boxes and other foreign objects is prohibited.

3.7. It is necessary to install the stepladder firmly, checking its stability before lifting. Ladders with a height of 1,3 m or more must be equipped with a stop.

3.8. Constantly monitor the health of the equipment. When leaving the machine or manipulator, the latter must be stopped and de-energized.

3.9. Work in the presence and serviceability of fences, interlocks and other devices that ensure labor safety, with sufficient illumination.

3.10. Do not touch moving mechanisms and rotating parts of machines, as well as energized live parts of equipment.

3.11. Keep your work area tidy and clean.

3.12. Keep foreign objects and tools away from moving mechanisms.

3.13. When starting the press, personally make sure that there are no workers in the area of the press.

3.14. All repair work on electrical installations, routine inspection, repairs should be carried out with the fuses (voltage) removed. Check the absence of voltage on current-carrying parts of electrical equipment with a voltmeter or voltage indicator.

3.15. Elimination of damage and repairs on the equipment must be carried out when the voltage is completely removed from the equipment.

3.16. The portable power tool used (soldering iron, step-down transformer) must be tested and have an inventory number, systematically and timely checked and repaired.

4. Labor protection requirements in emergency situations

4.1. Each employee who discovers violations of the requirements of this instruction and labor protection rules or notices a malfunction of the equipment that poses a danger to people is obliged to report this to the immediate supervisor.

In cases where a malfunction of the equipment poses a threatening danger to people or the equipment itself, the employee who discovered it is obliged to take measures to terminate the operation of the equipment, and then notify the immediate supervisor about this. Troubleshooting is carried out in compliance with safety requirements.

4.2. If an accident occurs during work, it is necessary to immediately provide first aid to the victim, report the incident to your immediate supervisor and take measures to preserve the situation of the accident, if this is not associated with a danger to life and health of people.

4.3. In case of electric shock, it is necessary to release the victim from the action of the current as soon as possible, in case of working at height, take measures to prevent him from falling. Switch off the equipment using switches, a plug-in connector, cut the supply wire with a tool with insulated handles. If it is impossible to turn off the equipment quickly enough, other measures must be taken to free the victim from the action of the current. To separate the victim from current-carrying parts or wires, use a stick, board or some other dry object that does not conduct electricity, while the caregiver must stand on a dry, non-conductive place, or wear dielectric gloves.

4.4. If a fire occurs in a technical room, you should immediately start extinguishing it with the available means (carbon dioxide fire extinguishers, asbestos blankets, sand) and call the fire department.

5. Labor protection requirements at the end of work

5.1. It is necessary to tidy up the workplace, tools and fixtures.

5.2. Notify the work manager of any malfunctions noticed during work and the measures taken to eliminate them

5.3. Put away the overalls in a specially designated place.

5.4. Take a shower.

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