Instruction on labor protection for the loader of the bag forming machine

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions on labor protection for the loader of the bag forming machine. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. Persons at least 18 years of age who have previously passed a medical examination, as well as an introductory safety briefing and briefing at the workplace, who have studied these instructions and have been trained in safe working methods at the workplace, who have worked for 12-14 shifts under supervision, are allowed to work as a loader of a bag forming machine an experienced worker or foreman who has a work permit after an internship and has a safety certificate.

1.2. The loader works under the direct supervision of the shift foreman of the site, clearly and promptly fulfills his orders.

1.3. The employee must know and comply with safety requirements when using the elevator, hold on to the railing when walking up the stairs, and take precautions when walking around the plant.

1.4. The loader must know the fire safety rules and, if signs of fire are detected, must immediately turn off the power to the equipment, report the fire to the fire department of the enterprise by calling _______ and take measures to eliminate the fire with primary extinguishing agents.

1.5. The employee must know and comply with the internal labor regulations of the plant. Before work and during work, do not allow the use of alcoholic beverages, narcotic and toxic drugs. Smoking is allowed only in specially designated areas.

1.6. In case of an accident, it is necessary to provide first aid to the victim, inform the foreman or head of the workshop, call a doctor if necessary, maintain the workplace environment and the condition of the equipment as they were at the time of the incident, if this does not endanger others and does not lead to an accident.

1.7. When servicing a bag forming machine, an employee may be exposed to dangerous and harmful production factors:

rotating parts;
drive;
electricity;
static electricity;
increased bearing temperature.
increased dustiness, noise;
insufficient illumination of the workplace.

1.8. With increased dust content in the air and the presence of an open flame or other sources of elevated temperature in the room, an explosion of the dust-air mixture is possible.

1.9. The loader, in accordance with the standard norms for the free issuance of PPE, is provided with:

cotton suit with a wear period of 6 months;
leather boots with a wear period of 12 months;
a cotton helmet with a wearing period of 12 months;
cotton mittens with overlays with a wearing period of 1 month;
respirator to wear;
goggles until worn out.

In winter additionally:

a cotton cotton jacket with a wearing period of 24 months;
cotton cotton trousers with a wearing period of 36 months.

1.10. The worker must properly use personal protective equipment (PPE) and follow the rules of personal hygiene.

1.11. The employee is responsible for violation of the requirements of this instruction in accordance with the procedure established by the Internal Labor Regulations of the plant and the current legislation.

2. Safety requirements before starting work

2.1. Put on overalls, safety shoes, according to the norms, fasten the sleeves, tuck in the clothes so that there are no hanging ends, have gloves, goggles, a respirator.

2.2. To get acquainted with the results of the work of the previous shift, to make an external inspection of the equipment.

2.3. Check the presence of guards, their serviceability and reliability of fastening at the installation sites. It is only allowed to remove or open the guard after the drive of the machine has been switched off and the movement of its rotating parts has completely stopped.

2.4. Check if the work area is adequately lit.

2.5. It must be remembered that it is forbidden to work on faulty equipment.

2.6. When accepting a shift, the employee, before starting the bagging machine, must carefully check:

reliability of fastening of rotating parts;
reliability of fastening of pulleys on drive shafts, serviceability and strength of fastening of fences;
so that the pulleys do not have cracks and potholes, so that the ends of the keys do not protrude and are flush with the keyways;
electrical wires and determine if there are bare areas on them;
the presence of grounding of electric motors and the machine body.

2.7. Before putting the equipment into operation, make sure that:

suction network included;
drive belts are tight;
no repairs, revision of equipment.

If any malfunctions are found during the inspection, measures should be taken to eliminate them before starting the machine and report to the shift foreman.

3. Safety requirements when performing work

3.1. When issuing packages to the warehouse, be sure to give an audible signal.

3.2. If you need to adjust the bag, you must stop the machine.

3.3. When taking the package from the conveyor, the front wheels of the electric forklift must rest against the stops.

3.4. Do not remove the bag from the moving conveyor.

3.5. It is strictly forbidden to work with the guard removed.

3.6. During operation of the machine, maintenance personnel are prohibited from being in the area of moving mechanisms.

3.7. When the sound signal is turned on, the service personnel should immediately leave the area of operation of moving mechanisms. The machine starts working 60 seconds after the beep sounds.

3.8. To avoid injury, do not:

touch moving parts of the equipment;
remove guards from rotating mechanisms;
stand on equipment, electric motors;
remove and put on drive belts when the rotor of the electric motor rotates.

4. Safety requirements in emergency situations.

4.1. If any malfunctions occur during operation that threaten to damage the equipment or injure personnel, the equipment should be immediately turned off and the foreman should be informed.

4.2. In the event of a fire in the room, the employee must immediately turn off the equipment with the "STOP '' button, notify the master, call _______ to inform the fire department of the enterprise, start extinguishing the fire with the available fire extinguishing equipment; in case of a threat to life, leave the room. Fire extinguishing work before the arrival of the head of the work (chief engineer) are carried out under the guidance of the foreman.

4.3. In the event of an emergency that led to an injury to an employee, take measures to provide the victim with first aid, ensure the safety of the situation as it was at the time of the injury, if this does not threaten the life and health of others, notify the foreman.

5. Safety requirements at the end of work

5.1. At the end of work, turn off all equipment.

5.2. Put in order the workplace, serviced equipment.

5.3. Report all detected problems and the measures taken to the master.

5.4. Tidy up overalls, PPE and put them in the place allotted for storage.

5.5. Take a shower and change into personal clothes.

5.6. After the end of the shift, it is prohibited to be on the territory of the enterprise without the knowledge of the management.

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