Instructions for labor protection when working on machines for gluing folding boxes

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions for labor protection when working on machines for gluing folding boxes

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. Persons who have passed a medical examination and have no contraindications to work in this profession (specialty), introductory briefing and briefing at the workplace are allowed to work. Workers are allowed to work independently after an internship, verification of theoretical knowledge and acquired skills in safe ways of working. In the future, at the workplace, briefings on labor protection are held at least once every 3 months.

1.2. When transferring to a new job, from temporary to permanent, from one operation to another with a change in the technological process or equipment, employees must be instructed in labor protection at the workplace.

1.3. Conducting all types of briefings must be recorded in the Briefing Log with the obligatory signatures of the person who received and conducted the briefing.

1.4. Each employee is obliged to comply with the requirements of this instruction, labor and production discipline, work and rest regime, all requirements for labor protection, safe work performance, industrial sanitation, fire safety, electrical safety.

1.5. Smoking is allowed only in specially designated areas. The use of alcoholic beverages at work, as well as going to work in a state of alcoholic or drug intoxication, is prohibited.

1.6. When performing work, it is necessary to be attentive, not to be distracted by extraneous affairs and conversations, and not to distract others from work. It is forbidden to sit down and lean on random objects and fences.

1.7. It is forbidden to approach operating machines, installations, machines on which other workers work, and distract them with extraneous conversations, turn on or off (except in emergency cases) equipment, transport and lifting mechanisms, work on which is not assigned, go beyond the fences of hazardous areas, in zones of technological passages.

1.8. The employer is obliged to provide workers with overalls, safety shoes, as well as personal protective equipment in accordance with the work they perform and in accordance with applicable standards. It is forbidden to work without overalls, safety shoes and other personal protective equipment laid down in accordance with the standards.

1.9. Each employee needs:

know the place of storage of the workshop first-aid kit;
be able to provide first aid for work-related injuries.

1.10. It is allowed to store and eat food only in established and equipped places.

1.11. It is forbidden to be in production premises in outerwear, undress or hang clothes, hats, bags on equipment.

1.12. It is forbidden to clutter up passages, driveways, workplaces, approaches to shields with fire fighting equipment, fire hydrants and a common switch.

1.13. Spilled cleaners, lubricants, water, etc. on the floor. wipe off immediately.

1.14. Cleaning materials impregnated with oil, paint, solvent, put in tightly closed metal boxes. Do not scatter these materials, at the end of the shift they should be removed from the premises.

1.15. Store fuels, lubricants and flammable liquids only in a tightly closed metal container (box) or cabinet in an amount not exceeding the replacement rate. It is forbidden to leave combustible liquids and flammable liquids in the aisles, driveways and the working area of the equipment.

1.16. It is forbidden to repair equipment, fix electrical equipment and the electrical network to personnel who do not have access to these works, work near unshielded current-carrying parts, touch electrical wires, general lighting fittings, open doors of electrical cabinets, fencing of knife switches, switchboards and control panels.

1.17. Do not use lubricants for washing hands.

1.18. Finished products should be stacked carefully, on racks with a height of no more than 1,6 m from the floor (including the height of the rack).

1.19. It is forbidden to use faulty racks (pallets): with a faulty coating, with broken legs, etc., lean racks (pallets) against the machine frame or wall, as well as put them on the end, transfer, stack and disassemble the racks from a stack by one employee.

1.20. It is forbidden to use defective hand tools, as well as tools of inappropriate sizes, to scatter them around the equipment, in aisles, in driveways (keep tools and tools in specially designated places).

1.21. Perform only the work assigned by the head. It is forbidden to entrust the equipment to another person and to allow persons who are not related to the assigned work to the workplace.

1.22. It is forbidden to be in the production room after the end of work.

1.23. The employee is responsible in accordance with applicable law for compliance with the requirements of instructions, industrial injuries and accidents that occurred through his fault.

1.24. The control of the implementation of this instruction is assigned to the head of the department.

2. Safety requirements before starting work

2.1. Put on your uniform, put it in order.

2.2. Read the entry in the Log about the status of the equipment. Perform an external inspection of the workplace. Make sure that there are no foreign objects on the machine, on the fences, under your feet.

2.3. Make sure the work area is adequately lit.

2.4. Check the operation of the systems for ensuring the safe operation of the machine, safety devices, serviceability of interlocks, alarms. Pay attention to the action of switching, switching off and braking devices. Check the condition of the electric cables; it is forbidden to operate the machine with frayed cables and broken insulation.

2.5. Report any malfunctions to the head of the workshop and do not start work until the malfunctions are eliminated.

3. Safety requirements during work

3.1. Block the machine during maintenance work, adjustment, reinstallation of belts, conveyor belts, alignment of stops, funnels, etc. work on the elements or units of the machine, which may have rotational or translational motion.

3.2. Before each start-up, as well as during the preparation of the machine for work, make sure that no one is in the danger area.

3.3. When loading the feeder, be careful not to injure your fingers or tighten the overalls with moving conveyor belts and tapes.

3.4. It is forbidden to leave a running machine unattended. Stop the machine even in the event of a short absence from the workplace.

3.5. If the safety device in the stacker is triggered (when boxes accumulate), the machine stops in emergency mode and cannot be turned on until the safety functions are restored. Do not disable safety devices.

3.6. Facing elements or protective and safety devices removed in the course of repair and maintenance work should be reinstalled before starting the operation of the machine, restore their functionality and check their operation.

3.7. When working in jog mode, it is forbidden to instruct someone to press the start button, and at the same time to work in the danger zone near rotating and moving mechanisms or to touch them.

3.8. Before carrying out maintenance and repair work, stop the machine with the emergency switch and disconnect the machine from the mains with the main switch.

3.9. It is forbidden while the machine is running:

touch moving or rotating parts of the machine, stick hands into technological voids;
remove or open guards;
remove stuck blanks, remove adhering sheets of cardboard from conveyors;
reinstall stops, conveyor belts, install or remove additional devices;
clean rollers, funnels, stops, conveyors from adhering paper, glue, dust, etc.;
lubricate the moving parts of the machine, carry out adjustment and adjustment of machine components;
tighten bolts and perform other types of maintenance;
leave tools, rags or other items in the car, on fences, on conveyors;
put on or adjust braids, belts;
clean under a running machine;
lean on the machine, be in the danger zone of the machine.

4. Safety requirements in emergency situations

4.1. To stop the machine in an emergency, use the "Emergency stop" button. To restart the machine, set the reason for the stop and only then unlock the "Emergency stop" button.

4.2. Turn off the equipment and stop working in the following cases:

power cuts;
the appearance of the smell of burning, smoke or fire;
sudden heating, sparking in electrical equipment;
if the action of an electric current is felt when touching the equipment;
equipment malfunctions;
vibration and extraneous noise.

4.3. If an employee is injured, stop and block the machine and release the victim, provide first aid and call a doctor. When freeing the victim from the action of electric current, avoid contact with objects under voltage without appropriate electrical insulation.

4.4. Report all emergencies or accidents to the administration immediately. Save the traumatic situation until the cause of the accident is investigated.

4.5. In case of fire, immediately turn off the equipment, turn off the power supply, with the exception of the lighting network. Report the fire to everyone working in the room, call the fire brigade and start extinguishing the fire with the available fire extinguishing equipment.

5. Safety requirements at the end of work

5.1. Turn off the machine, put the tools and accessories in the designated places, clean and lubricate. Make an entry in the Journal about the technical condition of the equipment. Tidy up your workspace.

5.2. Take off your clothes and put them in the closet.

5.3. Wash face and hands with warm water and soap.

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