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Instructions for labor protection of a locksmith for the repair and maintenance of ventilation

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General provisions

1.1. The instructions apply to all departments of the enterprise.

1.2. The instruction was developed on the basis of DNAOP 0.00-8.03-93 "Procedure for the development and approval by the owner of labor protection regulations in force at the enterprise", DNAOP 0.00-4.15-98 "Regulations on the development of labor protection instructions", DNAOP 0.00-4.12-99 " Standard provision on training on labor protection issues.

1.3. According to these instructions, the mechanic is instructed before starting work (initial instruction), and then every 3 months (repeated instruction).

The results of the briefing are recorded in the "Journal of registration of briefings on labor protection issues". In the journal, after passing the briefing, there must be the signatures of the instructing person and the locksmith.

1.4. The owner must insure the locksmith against accidents and occupational diseases.

In case of damage to the locksmith's health due to the fault of the owner, he (the locksmith) has the right to compensation for the harm caused to him.

1.5. For non-compliance with this instruction, the locksmith bears disciplinary, material, administrative and criminal liability.

1.6. Persons at least 18 years old who have a certificate for the right to perform work are allowed to work as a mechanic, who have undergone a medical examination, introductory instruction on labor protection, on-the-job instruction and instruction on fire safety issues.

1.7. The locksmith must:

1.7.1. Comply with internal labor regulations.

1.7.2. Be attentive to the signals of moving traffic.

1.7.3. Walk on sidewalks, paths, crossings specially designed for this, keeping to the right side.

1.7.4. Do not touch electrical equipment, terminals and electrical wires, general lighting fixtures, and do not open electrical cabinet doors.

1.7.5. Do not turn on or stop (except in emergency cases) machines, machines and mechanisms, the operation of which is not provided for by the technological process.

1.6.6. Do not walk or stand under a lifted load.

1.6.7. Perform only the work that is entrusted to the head and in which he is instructed.

1.7.8. Do not allow strangers to your workplace.

1.7.9. Do not clutter up your workspace.

1.7.10. Do not follow instructions that are contrary to the rules of labor protection.

1.7.11. Know how to provide first aid to victims of accidents.

1.7.12. Be familiar with the use of primary fire extinguishing equipment.

1.7.13. Remember personal responsibility for the implementation of labor protection rules and the safety of colleagues.

1.8. The main dangerous and harmful production factors that affect the locksmith:

  • moving machines, mechanisms, unprotected moving parts of production equipment;
  • cluttering of workplaces with tools, devices, materials, parts;
  • lack of special devices, tools and equipment to perform work in accordance with the adopted technology;
  • unprotected conductive parts of electrical equipment (electrical installations);
  • insufficient illumination of the working area;
  • harmful components in the composition of the materials used, affecting the worker through the skin, respiratory tract, gastric system and mucous membranes of the organs of vision and smell;
  • falling of suspended parts of equipment;
  • malfunction of tools, equipment, fixtures;
  • falling parts, assemblies, assemblies, tools;
  • falling from height;
  • fragments of metal flying off when cutting metal;
  • the presence of harmful substances in the air of the working area;
  • low air temperature during the cold season.

1.9. According to the current standards, a locksmith is issued free of charge overalls:

  • cotton suit;
  • combined gloves;
  • in hot areas additionally: leather boots; in wet areas additionally: rubber boots;
  • for the repair of chemical equipment: a cloth suit instead of a cotton suit, rubber boots;
  • on external robots in winter, additionally for everyone: a cotton jacket with an insulated lining.

1.10. Hand tools (hammers, chisels, punches, etc.) must not have:

  • on the working surfaces of damage (potholes, chips);
  • on the side faces in places where they are clamped by hand, burrs and sharp ribs;
  • there are knots, burrs, cracks on the wooden surfaces of the handles; the surface must be smooth;
  • cold hardening and re-hardened working surfaces.

1.11. Hammers and sledgehammers must be securely mounted on wooden handles and tightly wedged with hardened steel wedges.

1.12. The handles of hammers and sledgehammers must be made of hard, viscous, dry wood and set at right angles to the axis of the striker. The manufacture of handles from soft wood is prohibited.

1.13. The handle should be straight, oval in cross-section with a slight thickening towards its free end.

The length of the handles of metalwork hammers should be in the range of 300-400 mm, depending on the weight.

1.14. All tools that have pointed ends for fitting handles (files, screwdrivers, etc.) must have handles that match the dimensions of the tool, with bandage rings.

1.15. Chisels must be at least 150 mm long, and the released part of the chisel must be 60-70 mm. The cutting part of the chisel should have a straight or slightly convex configuration.

1.16. The locksmith's vice must be in perfect working order, firmly grasp the clamped product and have an unworked notch on the jaws.

1.17. Wrenches must correspond to the dimensions of the nuts and bolt heads and have no cracks or nicks; the planes of the wrench mouth must be parallel and must not be worn out. Adjustable wrenches must not be loosened in moving parts.

1.18. The thickness of the screwdriver blade should correspond to the width of the slot in the screw head.

1.19. Countersinks, drills, and therefore such a removable tool must be properly sharpened and free from cracks, chips, burrs and other defects.

1.20. The shanks of this tool must not have bumps, bevels, cracks or other damage, must be firmly fitted and correctly centered.

1.21. The working trigger mechanism on manual pneumatic machines (tools) must be:

  • located so as to exclude the possibility of accidental activation;
  • designed so that when the operator's hand pressure is removed, the pneumatic inlet valve automatically closes.

1.22. The connection of hoses to the pneumatic tool, the inlet fitting of the dispensing pipeline and the connections of the hoses to each other must be reliable and carried out only using fittings or nipples with good threads (ring threads) and clamps.

1.23. Manual electric machines (tools) are subject to periodic inspection at least once every 6 months.

1.24. The design of a hand-held power tool weighing more than 5 kg must have a device for hanging and transferring it.

1.25. To power local stationary lighting fixtures with incandescent lamps, voltage should be used in rooms without increased danger - no higher than 220 V, and in rooms with increased danger and especially dangerous ones - no higher than 42 V.

1.26. Luminaires with fluorescent lamps with a voltage of 127-220 V may be used for local lighting, provided that their conductive parts are not accessible for accidental contact.

1.27. Lighting fixtures and switches must have electrical and waterproofing.

1.28. Luminaires should be covered with glass and protected with a protective grill, the metal case of the luminaire should be grounded.

1.29. To power portable lamps in rooms with increased danger and especially dangerous ones, a voltage of no higher than 42 V is used.

1.30. In the event of particularly unfavorable conditions, if the danger of electric shock is increased by crowding, inconvenience, touching grounded surfaces, a voltage of no higher than 12 V is used to power portable lamps.

1.31. To carry tools, use bags or special boxes; sharp parts of the instrument must be protected or wrapped.

1.32. When working with pneumatic and power tools, the mechanic must be trained in safe work with them and instructed.

1.33. When working with lifting mechanisms, a mechanic must be trained in safe methods of working with them and instructed.

1.34. When servicing ventilation units, you must adhere to the following requirements:

1.34.1. Ventilation equipment is allowed to operate only if the drive belts of the impeller and blades, couplings and other rotating parts are protected with grilles or casings.

1.34.2. Areas on which ventilation equipment is installed, stationary stairs leading to them, as well as openings in ceilings must be fenced with railings.

1.34.3. Liftable manhole covers, umbrellas, etc. must be equipped with a device for fixing them in the open (raised) position.

1.34.4. Air ducts, brackets for ventilation equipment and equipment, umbrellas and other elements of ventilation systems in workplaces and aisles must be placed at a height of at least 1,8 m from the floor level.

1.34.5. Occupational safety rules and posters must be posted in ventilation chambers and other places where ventilation equipment is located.

1.34.6. Ventilation equipment that requires systematic care and maintenance must be provided with constant lighting.

1.34.7. If maintenance and repair work on ventilation units is carried out in existing workshops, ventilation unit operation personnel and repair workers must be instructed to comply with occupational safety and fire regulations for the specific conditions of these workshops.

1.34.8. Each ventilation unit must display instructions for maintenance, repair and operating modes, taking into account the purpose of the unit and its specifics.

2. Safety requirements before starting work

2.1. Put on overalls, button up your sleeves, and tuck your hair under a tight-fitting headdress. It is prohibited to work in light shoes (slippers, sandals, sandals).

2.2. Prepare the workplace for safe work. Remove foreign objects, clear passages, place tools, devices and parts in an order convenient for use.

2.3. Check the availability and serviceability of tools, devices and personal protective equipment (PPE). For work, use only serviceable tools and devices. Check the serviceability of attachments and sliding stepladders.

2.4. To carry working tools to the place of work, prepare a special bag or box with several compartments.

2.5. Make sure the work area is well lit. If you need to use a portable lamp, check that the lamp has a protective mesh and that the cord and insulating tube are in good condition. The voltage of local lighting can be no more than 42 V, portable electric lamps - no more than 12 V.

2.6. When working with hoists, check their serviceability, serviceability of slings and brakes, raising the load to a height of 200-300 mm. The location for hanging the hoists must be indicated by the work manager. Fasten the hoists only after permission from the work supervisor; pay special attention to the strength of the hoists.

2.7. If electric welding work is being carried out nearby, require the administration to install a shield (screen) to protect the eyes and face from ultraviolet rays or wear special glasses.

3. Safety requirements during work

3.1. Before inspecting, cleaning and repairing ventilation units, require stopping them using the "STOP" button and removing the fuses (fuses).

3.2. If work is carried out near electrical wires and existing electrical installations, request that the current be turned off while the work is being performed; if this cannot be done, then a work supervisor must be present during repair work, and dangerous places must be fenced off.

To work near moving parts of equipment, machinery, operating conveyors and electrical installations, require fencing of hazardous areas.

3.3. When repairing heaters of ventilation units, drain water or condensate from them, disconnect them from pipelines with energy carriers (superheated water or steam) using shut-off valves, installing plugs on the pipelines supplying and discharging from the heaters, or installing plugs on the energy carrier input combs.

3.4. When working, use only serviceable hand tools (hammers, files, hacksaws, scrapers, etc.).

When cutting metal with hand or powered hacksaws, secure the hacksaw blade tightly.

3.5. When working with a blowtorch, follow these rules:

3.5.1. Do not use flammable liquids not intended for this type of lamp.

3.5.2. Do not pour fuel near an open flame.

3.5.3. Do not pour fuel into a burning lamp.

3.5.4. Do not pump air into the lamp above the allowable pressure.

3.5.5. Fuel can occupy no more than 3/4 of the volume of the lamp.

3.5.6. Screw the lamp plug tightly, until it stops.

3.5.7. If a lamp malfunction is detected, immediately stop working and replace it with a working one.

3.6. When working with electric and pneumatic tools, adhere to the relevant labor protection instructions.

3.7. When working on a workbench, keep it clean and in good condition.

3.8. Before starting up a repaired ventilation system, check:

3.8.1. Serviceability of the drive belt and its tension.

3.8.2. The presence of guards for drive belts, couplings, shaft ends, fan blades and other rotating parts.

3.8.3. Serviceability of contacts, grounding of the electric motor and starting devices.

3.9. If knocking or noise is detected in the fan, immediately turn off the electric motor and begin inspecting and repairing the fan.

If you detect uneven fan movement, shaft deflection, bending or rupture of the blades, immediately inform the workshop administration and do not allow the unit to operate until it is repaired.

3.10. Install the shifted drive belt only after the electric motor and fan have completely stopped. Do not install the belt while moving.

3.11. When servicing ventilation systems, it is necessary to control:

3.11.1. Bearing operation; when heating them, eliminate the cause of heating. When inspecting and inserting bearings, make sure that they are not over-tightened and that sawdust, sand, and dust do not get into them.

3.11.2. Electric motor operation. Make sure that the motor casing does not overheat during operation. Do not inspect or repair electric motors yourself; This work can only be performed by an electrician.

3.11.3. Condition of air duct hangers. Don't let them sag.

3.12. When the belt operates with impacts or slips, stop the ventilation unit to stitch the belt.

3.13. When inspecting dust receptacles and dust cleaning facilities, as well as when cleaning dust from bins, work in safety glasses, a respirator and appropriate protective clothing.

When cleaning bins, do not pollute the air environment of workshops and areas with dust.

When manually cleaning dry dust in explosion prevention chambers, avoid impacts that could cause sparks.

3.14. When performing repairs or inspecting equipment at height (from stepladders or platforms), make sure that there are no people in these areas below.

Arrange disassembled parts so that they cannot fall and do not interfere with work.

It is prohibited to clutter ventilation chambers, ducts and areas with various objects.

3.15. It is forbidden to climb deep into channels, bunkers, coolers, as well as remove fuse links, clean dust bins and ventilate the internal parts of installations until the corresponding installations are switched off and completely stopped.

3.16. When working in wells, pits, closed channels, tunnels, it is necessary to install a fence above the hatches.

3.17. When ventilating wells, pits, and channels, it is necessary to use a portable fan or blow them with compressed air.

After ventilation and purging of wells, pits, channels, tunnels, they must be checked with a miner's torch for the absence of dangerous gases and only after that begin work.

3.18. Before descending into a well or pit, it is necessary to wear a safety belt with a rope, which must be wrapped once around a reliable support; The end of the rope must be held by a second worker.

3.19. When working in wells, pits, and lighting channels, you must use batteries or a portable electric lamp with a protective grille with a voltage of no more than 12 V.

3.20. When using portable power tools:

3.20.1. Use rubber dielectric gloves, galoshes or a dielectric carpet.

3.20.2. It is necessary to ensure that the cable insulation is in good condition and that the ground wire and plug are securely fastened.

3.20.3. Protect the wire from damage.

3.20.4. During breaks, disconnect from the mains.

3.21. When cleaning exhaust air ducts and dust cleaning equipment for lead and cyanide baths and furnaces, be sure to wear special overalls, a respirator, safety glasses and rubber gloves.

This work must be carried out under the supervision of a supervisor.

4. Safety requirements after finishing work

4.1. Disconnect the equipment from the mains.

4.2. Assemble the tools and accessories, bring them into proper condition (clean, wipe), put them in a tool box (bag), put the tools and accessories in the designated places.

4.3. Clean the work site, collect waste in garbage boxes and take it out of the room to a designated place.

4.4. Remove warning and safety signs.

4.5. Hand over electric and pneumatic tools to the storekeeper to check their serviceability and storage.

4.6. Inform the work manager about the work performed and any malfunctions identified during the work. If a special work log is kept, make an appropriate entry.

4.7. Take off your overalls and hide them in an individual closet. Place PPE in the designated area.

4.8. Wash your hands and face with warm water and soap, and take a shower. It is forbidden to wash your hands with oil, kerosene, gasoline, or wipe your hands with rags contaminated with sawdust.

5. Safety requirements in emergency situations

5.1. An emergency situation and an accident can occur in the event of: falling air ducts, a fan, electric shock, falling from a height, burns, etc.

5.2. If such a situation occurs, it is necessary to immediately turn off the equipment, stop work, and fence off the dangerous place; keep unauthorized persons away, report what happened to the work manager.

5.3. Turn off the ventilation system immediately if:

5.3.1. The appearance of unusual noises and knocks in the fan.

5.3.2. Detection of uneven movement of the ventilation unit, sagging shaft, bending or rupture of blades.

5.3.3. Overheating of the motor housing and bearings.

5.3.4. Occurrence in the premises of the site, or the ventilation chamber of a fire.

5.4. If an accident occurs, it is necessary to provide first aid to the victim; if necessary, call emergency medical assistance.

5.5. Providing first aid.

5.5.1. First aid for electric shock.

In case of electric shock, it is necessary to immediately release the victim from the action of electric current by disconnecting the electrical installation from the power source, and if it is impossible to disconnect it, pull it away from the conductive parts by clothing or using insulating material at hand.

If the victim has no breathing and pulse, it is necessary to give him artificial respiration and indirect (external) heart massage, paying attention to the pupils. Dilated pupils indicate a sharp deterioration in the blood circulation of the brain. In this state of recovery, it is necessary to start immediately, and then call an ambulance.

5.5.2. First aid for injury.

To provide first aid in case of injury, it is necessary to open an individual package, apply a sterile dressing material, which is placed in it, to the wound and tie it with a bandage.

If somehow the individual package was not found, then a clean handkerchief, a clean linen rag, etc. must be used for dressing. On a rag that is applied directly to the wound, it is advisable to drip a few drops of tincture of iodine to get a stain larger than the wound, and then apply the rag to the wound. It is especially important to apply the tincture of iodine in this way to contaminated wounds.

5.5.3. First aid for fractures, dislocations, shocks.

In case of fractures and dislocations of the limbs, it is necessary to strengthen the damaged limb with a splint, plywood plate, stick, cardboard or other similar object. The injured arm can also be hung with a bandage or handkerchief from the neck and bandaged to the torso.

In case of a skull fracture (unconscious state after a blow to the head, bleeding from the ears or from the mouth), it is necessary to apply a cold object to the head (a heating pad with ice, snow or cold water) or make a cold lotion.

If a fracture of the spine is suspected, it is necessary to put the victim on the board, without lifting him, turn the victim on his stomach, face down, while observing that the body does not bend, in order to avoid damage to the spinal cord.

In case of a fracture of the ribs, a sign of which is pain during breathing, coughing, sneezing, movements, it is necessary to tightly bandage the chest or pull it off with a towel during exhalation.

5.5.4. First aid for thermal burns.

In case of burns with fire, steam, hot objects, in no case should you open the formed blisters and bandage the burns with a bandage.

For first-degree burns (redness), the burned area is treated with cotton wool soaked in ethyl alcohol.

For second-degree burns (blister), the burned area is treated with alcohol or a 3% manganese solution or a 5% tannin solution.

For third-degree burns (destruction of skin tissue), the wound is covered with a sterile bandage, call a doctor.

5.5.5. First aid for bleeding.

5.5.5.1. Raise the injured limb up.

5.5.5.2. Close the wound with a dressing (from a bag) folded into a ball, press it from above, without touching the wound itself, hold for 4-5 minutes. If the bleeding stops without removing the applied material, put another pad from another bag or a piece of cotton on top of it, and bandage the wounded area (with some pressure).

5.5.5.3. In case of severe bleeding that cannot be stopped with a bandage, compression of the blood vessels that feed the wounded area is applied by bending the limb at the joints, as well as with fingers, a tourniquet or a clamp. In case of heavy bleeding, you should immediately call a doctor.

5.6. If a fire occurs, start extinguishing with the available fire extinguishing equipment. If necessary, call the fire department.

5.7. Follow all instructions of the head of work to eliminate the danger.

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