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Instructions on labor protection for the supervisor of machine work. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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1. General safety requirements

1.1. Persons at least 18 years of age who have passed a preliminary medical examination upon admission to work, as well as:

  • induction training;
  • unscheduled and targeted briefings;
  • fire safety briefing;
  • initial briefing at the workplace;
  • electrical safety training in the workplace.

1.2. The machine inspector must:

  • undergo repeated training on labor safety at the workplace at least every three months;
  • pass a knowledge test on the rules for the design and safe operation of lifting mechanisms;
  • perform only the work that is part of his duties;
  • use safe working methods;
  • comply with the requirements of prohibiting, warning, indicative and prescriptive signs and inscriptions, as well as signals given by train compilers, vehicle drivers;
  • be extremely careful in traffic areas.

1.3. The machine inspector must know:

  • the impact on a person of dangerous and harmful production factors that arise during work;
  • requirements for industrial sanitation, electrical safety and fire safety;
  • location of first aid kits;
  • internal labor regulations established at the enterprise;
  • the requirements of this instruction, instructions on fire safety measures, instructions on electrical safety;
  • appointment of personal protective equipment;
  • rules and regulations on labor protection, safety and industrial sanitation;
  • be able to provide first aid to victims, use fire extinguishing equipment, call the fire brigade in the event of a fire.

1.4. The supervisor of machine work in the work should be guided by the requirements of this manual.

1.5. During operation, the following hazards may affect the machine inspector:

  • increased humidity and air mobility of the working area;
  • increased noise levels;
  • moving vehicles, mechanisms, rolling stock;
  • insufficient lighting at night.

1.6. The supervisor of machine work must use the following PPE: cotton gown, safety shoes.

1.7. The supervisor of machine work must comply with the following fire safety requirements:

  • smoking only in designated areas;
  • do not touch oxygen cylinders with hands contaminated with oil;
  • know and be able to use primary fire extinguishing equipment.

1.8. Personal clothing and overalls must be stored separately in lockers and dressing rooms. It is prohibited to take work clothes outside the enterprise.

1.9. Eating should only be in canteens, buffets or specially designated rooms with appropriate equipment. Before eating, wash your hands thoroughly with soap and water.

1.10. For non-compliance with the safety requirements set forth in this manual, the supervisor of machine operations is liable in accordance with applicable law.

2. Safety requirements before starting work

2.1. Before starting work, the machine inspector must:

  • put on the overalls that are required according to the norms, put it in order;
  • tuck the loose ends of the clothes so that they do not hang down;
  • establish the sequence of operations;
  • inspect your workplace;
  • check the availability and serviceability of the tool;
  • make sure the workplace is well lit.

3. Safety requirements during work

3.1. Be careful while working.

3.2. Perform only the work assigned by the master.

3.3. When checking finished machined turning products with a measuring tool, use protective gloves.

3.4. During work, the controller must perform his duties in the presence and serviceability of fences, blocking devices that ensure labor safety with sufficient illumination of the workplace.

3.5. Illumination of workplaces of QCD controllers should be at least 2000 lux from combined lighting, including 150 lux from general lighting.

3.6. Control and measuring devices used to check finished products must be checked periodically in the organization within the time limits established by the schedule.

3.7. During the operation of the lathe, it is forbidden to pass the processed products through the machine for inspection, as well as touch the moving parts of the machine until it stops completely.

3.8. The inspector must use only the designated passages. Climbing over cars and crawling under them is prohibited

3.9. The workplace of the controller and the passages to it should be kept clean, not allowing them to be cluttered with spare parts.

3.15. Cleaning material must be stored in metal boxes with tight-fitting lids.

4. Safety requirements in emergency situations

4.1. In the event of an emergency, the controller is obliged to stop work, immediately inform the master and then follow his commands.

4.3. When eliminating an emergency, it is necessary to act in accordance with the approved plan for eliminating accidents.

4.4. In the event of a fire that could lead to an explosion, you must:

  • notify the fire brigade immediately;
  • start extinguishing the fire;
  • organize the evacuation of people;
  • organize a meeting with the fire brigade.

In the event of an electrical fire, use only carbon dioxide or powder fire extinguishers.

4.5. In case of injury or illness, the controller must stop work, transfer duties to another person, notify the master and contact the first-aid post.

5. Safety requirements at the end of work

5.1. At the end of the work, the controller must:

  • tidy up the workplace;
  • put the tool, inventory in a specially designated place;
  • collect used cleaning material in metal boxes with a tight-fitting lid;
  • take off your overalls and put them in the dressing room closet.

5.2. Wash contaminated clothing if necessary.

5.3. After work or in cases of contamination of body parts, take a shower.

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