Instruction on labor protection for an insulator on thermal insulation

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OCCUPATIONAL SAFETY AND HEALTH
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Instruction on labor protection for an insulator on thermal insulation. Full Document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Introduction

This industry standard instruction has been developed taking into account the requirements of legislative and other regulatory legal acts containing state labor protection requirements specified in the "General Safety Requirements" section of this document and is intended for insulators when thermally insulating pipelines, equipment, as well as structures of buildings and structures according to the profession and qualifications (hereinafter thermal insulators).

General safety requirements

1. Thermal insulators who have undergone appropriate training, have professional skills and do not have age-related contraindications for the work performed, before being allowed to work independently, must undergo:

mandatory preliminary (when applying for a job) and periodic (during employment) medical examinations (examinations) for recognition as fit for work in the manner established by the Ministry of Health of Russia;
training in safe methods and techniques for performing work, briefing on labor protection.

2. Thermal insulators are required to comply with labor safety requirements to ensure protection from the impact of hazardous and harmful production factors related to the nature of work:

increased dust content and gas contamination of the working area;
increased temperature of the surfaces of equipment, materials and air of the working area;
location of the workplace near a height difference of 1,3 m or more;
sharp edges, burrs and roughness on the surface of materials and equipment.

3. To protect against mechanical impacts, high temperatures, thermal insulators are required to use cotton overalls provided by employers free of charge, leather boots, canvas knee pads (on wadding), canvas mittens, suits with insulating padding and felt boots for the winter period. For hot work and work in wet ground, instead of a cotton suit, it is necessary to use a canvas suit.

Thermal insulators must wear protective helmets when on site. When working at height from cradles or directly from the equipment, a safety belt should be used.

4. Being on the territory of the construction (production) site, in production and amenity premises, work sites and workplaces, thermal insulators are obliged to comply with the internal labor regulations adopted in this organization.

Admission of unauthorized persons, as well as employees in a state of intoxication to these places is prohibited.

5. In the course of daily activities, thermal insulators must:

use in the process of work small-scale mechanization, machines and mechanisms for their intended purpose, in accordance with the instructions of manufacturers;
maintain order at workplaces, clean them of debris, snow, ice, prevent violations of the rules for storing materials and structures;
be careful during work and avoid violations of labor safety requirements.

6. Thermal insulators are obliged to immediately notify their immediate or higher supervisor of any situation that threatens the life and health of people, about each accident that occurred at work, or about the deterioration of their health, including the appearance of an acute occupational disease (poisoning).

Safety requirements before starting work

7. Before starting work, thermal insulators must:

a) be instructed at the workplace on the specifics of the work performed;

b) put on overalls, special footwear and a helmet of the established sample;

c) get a task from the foreman or work manager.

8. After receiving the task from the foreman or work manager, thermal insulators are obliged to:

a) prepare the necessary personal protective equipment and check their serviceability;

b) check the workplace and approaches to it for compliance with safety requirements;

c) select technological equipment, tools necessary for the performance of work, and check their compliance with safety requirements.

9. Thermal insulators should not start work in case of the following violations of safety requirements:

a) malfunctions of technological equipment, protective equipment for workers and tools specified in the manufacturer's instructions for their operation, in which their use is not allowed;

b) the presence of interference in the workplace (bare current-carrying wires, the area of work of a crane, etc.);

c) clutter or insufficient illumination of workplaces and approaches to them.

Detected violations of safety requirements must be eliminated on their own, and if it is impossible to do this, thermal insulators are obliged to immediately report them to the foreman or work manager.

Safety requirements during work

10. Thermal insulators in the preparation and use of poured or sprayed polyurethane foam or similar heaters must comply with the following safety requirements:

a) polyurethane foam components should be heated without the use of open flame;

b) exclude the possibility of polyurethane foam getting on the skin when applying or pouring it;

c) it is forbidden to smoke or use open fire within a radius of 25 m from the place of work;

d) to neutralize the acid that has got on the skin, use a solution of soda.

11. When performing work with the use of wire, thermal insulators should wear safety glasses and use wire cutters to cut off the wire.

12. When plastering the surfaces of building structures, pipelines or equipment, thermal insulators must ensure that the base for plastering does not have protruding ends of the wire that can break the glove and injure the palm.

13. When working from scaffolds, cradles or aerial platforms, thermal insulators must use a safety belt. At the same time, thermal insulators must carry tools and small parts in a bag. In order to avoid falling of tools, it is not allowed to leave them at the edge of scaffolding or scaffolding, as well as on pipeline structures.

14. For access to the workplace when working at height, it is necessary to use equipped access systems (stairs, ladders, bridges).

15. When installing suspended scaffolds, the places for their suspension must be indicated by the work manager after agreement with the organization operating pipelines and equipment.

16. When working in existing workshops, near moving parts of mechanisms, bare wires and live parts of electrical equipment under voltage, as well as near hot pipelines or tested equipment and pipelines, thermal insulators must comply with the labor protection requirements set forth in the work permit.

17. When working with aromatic adhesives (isolite, lesfol, etc.) indoors, thermal insulators must use containers, tools and scaffolding made of materials that exclude sparking (non-ferrous metals, plastic, wood), and also be in shoes without nails, and in clothes without metal buckles, buttons, etc.).

Safety requirements in emergency situations

18. If a leak of gases or other product from pipelines is detected during operation, thermal insulators must immediately stop work, leave the dangerous place and report the incident to the work manager.

19. When materials ignite, thermal insulators are obliged to take measures to extinguish the source of fire, and if it is impossible to eliminate it on their own, call the fire brigade and inform the work manager.

20. If a malfunction of scaffolding, scaffolding and other means of ensuring work at height is detected, work should be suspended, leave the dangerous place and report the violation of safety requirements to the work manager.

21. Fibers of mineral wool (glass wool) that have fallen on the unprotected surface of the skin must be removed carefully, avoiding rubbing them. If dust and glass wool fibers get into the eyes, contact a healthcare professional.

Safety requirements at the end of work

22. Upon completion of work, thermal insulators must:

a) clean the workplace from debris and waste building materials;

b) clean the tools, containers and materials used in the process of performing the task and put them in the place provided for this;

c) inform the foreman or work manager about all the problems that have arisen during work.

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