Instruction on labor protection for the handler of technological containers

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions on labor protection for the handler of technological containers. Full Document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. Persons at least 20 years old who have undergone a medical examination, received an introductory briefing on labor protection and initial briefing at the workplace are allowed to work independently on cleaning and processing technological containers.

In the future, the processor undergoes annual training in labor protection according to a standard program with a knowledge test. Persons who have not passed the knowledge test are not allowed to work independently.

Repeated briefing on labor protection is carried out once every six months, and if employees violate the rules and instructions on labor protection, an unscheduled briefing is carried out.

Only males at least 20 years old, physically healthy, who have passed a medical examination, instructed in accordance with a permit and trained, are allowed to work inside containers from under explosive and flammable substances.

1.2. Comply with internal labor regulations. The appearance at work in a state of intoxication or under the influence of drugs is a violation of industrial discipline.

1.3. When washing and disinfecting containers, a worker may be exposed to the following hazardous and harmful production factors:

1.3.1. Physical factors:

moving machines and mechanisms;
moving parts of equipment (mixers);
increased surface temperature of equipment, pipelines;
insufficient illumination of the working area;
increased voltage in the electrical circuit, the closure of which can occur through the human body;
increased air movement;
increased air humidity.

1.3.2. Chemical factors:

general toxic, acting through the respiratory tract: vapors of alcohols, ethers, infusions;
irritant, acting through the respiratory tract and skin: bleach, caustic soda, soda ash;
increased content of alcohol vapors (explosion hazard).

1.4. Use protective clothing, special footwear and other personal protective equipment provided for by the norms:

cotton dressing gown for women (men's) or cotton overalls for women (men's);
apron, rubberized with a one-piece bib;
cotton cap or cotton head scarf;
rubber boots (on duty);
rubber gloves;
cotton mittens with linen overlays;
when working inside containers:
gas mask hose PSh-2;
rescue belt.

Keep overalls and other personal protective equipment in good condition. It is forbidden to work without means of protection and overalls.

1.5. It is forbidden to dry overalls, shoes, rags and other combustible materials on steam pipelines and heating appliances.

1.6. Do not wear synthetic clothing as it can generate dangerous static electricity.

1.7. When working inside containers, use portable 12 V explosion-proof lamps. Portable lamps must be connected outside the treated container.

1.8. Use inventory and tools that do not spark on impact.

1.9. In case of injury at work, feeling unwell (nausea, dizziness), immediately report the incident to the person responsible for the work and contact the first-aid post.

1.10. Do not clutter up the workplace, aisles and do not use emergency exits for storing materials and foreign objects in them.

1.11. To avoid electric shock:

do not approach closer than 10 m to broken wires lying on the ground (wet floor);
do not touch open live parts of the equipment, bare wires;
do not make unauthorized repairs or connections to electrical wires, plugs, sockets and equipment. Do not replace light bulbs and fuses yourself. To perform this work, call the electrician on duty;
immediately report to the head of the workshop (shift) about all bare wires, open cabinets (electrical panels), broken and disconnected ground wires.

1.12. In the event of an injury at work or a sudden illness, immediately inform the head of the workshop (foreman) and contact the first-aid post.

1.13. Know how to provide first aid for:

bleeding and fractures;
burns;
electric shock;
poisoning.

1.14. If an accident occurs with a friend, provide him with first aid and inform the head of the workshop (foreman) about this, save the situation of the incident, provided that this does not create a danger to others.

1.15. Observe the following personal hygiene rules:

leave outerwear and personal items in the dressing room;
eat and smoke only in specially designated areas;
wash your hands with soap and water after using the toilet;
Thoroughly clean your shoes upon entering the premises. Use a first aid kit with a set of medicines for first aid.

1.16. When driving through the territory of the plant, be careful and be careful in places where vehicles travel, loading and unloading and repair and construction works, when passing slippery areas during icy conditions where ice swells (icicles), snow drifts hang.

1.17. For failure to comply with the requirements specified in this instruction, you are liable in accordance with the procedure established by the internal labor regulations of the plant and, in special cases, by the Criminal Code of the Russian Federation.

2. Safety requirements before starting work

2.1. To work inside the tanks, obtain a written permit from the head of the workshop for the right to carry out work of increased danger.

Receive a safety briefing and sign the work permit.

2.2. Put on proper and clean overalls. Button up the cuffs of the sleeves, put the hair under the headdress. It is forbidden to fasten overalls with pins and needles.

2.3. Make sure that the workplace is not cluttered with foreign objects, that the conditions in which you have to work are not dangerous for you. The container is prepared for processing: it is freed from the product, disconnected from the operating equipment and pipeline systems by closing the valves, gate valves and taps and installing plugs on the pipelines, as well as washed, steamed with live steam, ventilated to completely remove alcohol vapors and, according to laboratory analysis of air there are no alcohol vapor media.

2.4. If there are agitators in the tank, they should be disconnected from the electric motor, the latter should be de-energized and the clutch disconnected or the drive belts removed.

Ask an electrician to post a warning sign near the agitator motor starter "DO NOT START! PEOPLE WORK!"

2.5. Check the serviceability and availability of:

fire extinguishing means;
portable electric lamp;
tools necessary for work (brushes with long handles, a rubber hose with a copper or aluminum tip, rags, plastic buckets to prevent sparking);
shutoff valves and installed plugs on tanks and supply pipelines;
portable wooden ladder with rubber hooks at the top,
fencing sites and tanks;
reliability of grounding contacts of tanks and electric motors;
ventilation.

2.6. Prepare cleaning solutions for shift needs.

2.7. Immediately report your comments, malfunctions or lack of protective equipment and equipment to the foreman or the person responsible for the work. Proceed to work after troubleshooting problems that prevent the safe performance of work.

3. Safety requirements during work

3.1. Perform only the work assigned to you, for which you have been instructed and which is indicated in the work permit.

3.2. Be careful not to distract yourself and do not distract others from work.

3.3. Work in a team of at least 2-3 people.

3.4. Set the order of work inside the tank with your partner.

3.5. Before descending into the tank, put on a gas mask with a well-fitting mask, a rescue belt. Work in a hose gas mask in a container for more than 15 minutes. not allowed.

3.6. Get down into the tank in the presence of a specialist responsible for the production of work and an observer (understudy). Inside the container, work only in personal protective equipment.

3.7. To descend into and out of the container, use a ladder that meets the safety requirements for work in fire and explosion hazardous industries.

3.8. Use only serviceable tools and equipment.

3.9. Do not stand on the sides of the equipment while washing.

3.10. Prepare the concentrations of disinfectant and cleaning solutions in strict accordance with the established recipe, using personal protective equipment.

3.11. Wash and clean the internal parts of the containers in accordance with the requirements of the technological instructions.

3.12. Eliminate smudges, spills of detergents from the floor in a timely manner.

4. Safety requirements in emergency situations

4.1. If malfunctions are detected (hose puncture, blower stop, breakage of the rescue rope), at the signal of the worker in the tank, stop the work and take measures to lift the worker out of the tank. Report to the foreman (shift).

If the person working in the tank loses consciousness, immediately take measures to save the victim by removing him from the tank using a rescue rope. If it is necessary to descend into the container for the understudy, urgently call for help and only upon the arrival of help descend into the container, wearing a hose gas mask.

4. 2. In the event of a fire, turn off the power to the equipment, inform the fire department and the head of the shop (foreman). Take action to eliminate the cook.

In case of further spread of fire that threatens your life and the life of the maintenance personnel, evacuate yourself and help other workers in accordance with the workshop evacuation plan.

4.3. In the event of a sudden power outage or a feeling of current on the equipment, turn off the machine, report to the head of the workshop (foreman). Continue work only after eliminating the problems that prevent safe work.

5. Safety requirements at the end of work

5.1. Turn off the portable electric light and put it away for permanent storage.

5.2. Tidy up your workspace. Check if there are any tools left in the container.

5.3. Clean overalls, shoes, protective equipment from pollution. Put away overalls, footwear and personal protective equipment to the place of permanent storage. Pass the gas mask, life belt to the master.

5.4. Notify the head of the workshop (foreman) in a timely manner of all noticed malfunctions in the operation of equipment, instruments and the measures taken.

5.5. Wash your face and hands with warm soapy water or take a shower.

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