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Occupational safety instructions for a picker. Full document

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. Persons at least 18 years of age, of any gender, who have previously undergone a medical examination, as well as introductory instruction in occupational safety and fire and explosion safety, on-the-job instruction and appropriate training in the profession at a training facility, who have undergone an internship under the supervision of a foreman or qualified specialist, are allowed to work on servicing equipment in the pit pit. a worker with at least 3 years of work experience during 12-15 shifts, who have permission to work independently after an internship, who are certified in safety matters, who have a safety certificate.

1.2. The picker is obliged to comply with the internal labor regulations of the plant and to exclude the use of alcohol, narcotic and toxic substances. Smoking is permitted only in specially designated areas, outside industrial buildings and structures. The employee is required to know and comply with safety requirements when using the elevator. When walking on stairs, you must hold on to the railings. Observe safety precautions while on site.

1.3. The picker works under the direct supervision of the shift foreman and carries out his orders clearly and in a timely manner.

1.4. When servicing the equipment of the pit, an employee may be exposed to dangerous and harmful production factors:

• rotating parts of drives;
• increased voltage of electric current;
• static electricity;
• the possibility of an explosion or fire.
• increased noise;
• increased dustiness;
• insufficient lighting of the working area.

1.5. According to standard industry standards for the free issuance of protective clothing and personal protective equipment (PPE), the driver is provided with:

• cotton suit;
• cotton helmet;
• leather boots;
• cotton cotton jacket;
• respirator.

1.6. The employee must properly use workwear and personal protective equipment, as well as know and observe the rules of personal hygiene.

1.7. Major injuries:

• getting into the working area of ​​weighing machines, belt conveyors;
• incorrect actions when threading a needle;
• equipment malfunctions.

1.8. The driver must have practical skills in providing first aid to the victim: be able to stop bleeding, apply bandages to wounds or burned areas, bring the victim to consciousness, and perform artificial respiration.

1.9. Every accident must be reported to the foreman or workshop manager, and the situation at the workplace and the condition of the equipment must be preserved as they were at the time of the incident, unless this threatens the health and life of others and does not lead to an accident.

1.10. The employee is responsible for violation of the requirements of this instruction in accordance with the procedure established by the Internal Labor Regulations of the plant and the current legislation.

2. Safety requirements before starting work

2.1. When starting work, the beater must put on overalls, carefully tuck them in, avoiding any loose ends, tuck his hair under his headdress, and wear comfortable, closed-toed shoes without heels.

2.2. The picker must familiarize himself with the results of the work of the previous shift, find out all the existing technical problems in the operation of the equipment and their causes.

2.3. Carefully inspect the workplace and check whether there are any foreign objects in the workplace, whether the passages are clear, check the serviceability of lighting, aspiration, the availability of the necessary equipment, tools, devices.

2.4. By external inspection, check the serviceability of the equipment, the presence and serviceability of fences, the serviceability of electrical equipment and drives mounted on the machines, and signaling equipment.

2.5. Before starting up the equipment of the pit, it is necessary to make sure that the machines operate without any extraneous knocks or shocks, and that the drive belts do not slip. The automatic shaking mechanism should operate without loud knocking or excessive shaking.

2.6. In the event of a malfunction, inform the shift foreman and act on his instructions.

2.7. Comply with industrial hygiene requirements at the workplace.

3. Safety requirements during work

3.1. Do not clutter up the bagging compartment with bags and finished products.

3.2. When cleaning the suction ducts, it is strictly forbidden to stand on the horizontal sections of the ducts, to attach ladders to them.

3.3. In order to avoid injury to the employee, it is prohibited:

• remove the drive guard during operation;
• inspect and repair the screw feeder, locking devices and the shaking mechanism of the weighing machine until it stops completely;
• start the sewing machine with the fence removed;
• operate a conveyor with a weakened belt and mechanical damage;
• stand on a running machine;
• carry out repair work, clean the working parts of the machine from product until it stops completely;
• put on the drive belts when the electric motor is running.

4. Safety requirements in emergency situations

4.1. In the event of dangerous pre-emergency situations (the smell of a heated product, burning, smoke, foreign objects getting into the equipment, blockage of equipment with a product, etc.), all technological, transport and aspiration equipment must be stopped and carefully checked. It can be launched only after the causes of the problems have been identified and eliminated.

4.2. Emergencies or accidents can lead to:

• ingress of foreign objects into the working area;
• the appearance of machine vibration;
• violation of tightness of joints and increased dust emission;
• sparking or ignition of electrical equipment and wiring;
• increased heating of the electric motor;
• incorrect actions when threading a needle;
• violation of the rules for the operation of equipment;
• getting into the danger zone or trapping hands, clothes of people with rotating parts;
• product fire.

4.3. In the event of an emergency, the picker is obliged to stop the equipment, stop supplying the product to it, inform the shift supervisor and take measures to eliminate malfunctions.

4.4. In the event of a fire or explosion, the breaker must:

• by pressing the emergency button "STOP" stop all technological, transport and aspiration equipment and report the accident to the duty officer;
• by pressing the sound signal button, notify all service personnel about the accident;
• if necessary, proceed with the liquidation of the accident;
• report to the fire and watch guard of the plant by phone _______;
• start extinguishing the fire with the available fire extinguishing means;
• leave the premises in case of a threat to life;
• provide first aid to the victim: artificial respiration, applying bandages to the wound, tourniquets indicating the time for bleeding and, if necessary, call an ambulance by calling 03.

4.5. In case of injury or sudden illness, the victim must inform the shift foreman and contact the health center.

5. Safety requirements after finishing work

5.1. Report all detected safety violations to the shift foreman or shop manager.

5.2. At the end of the shift, the employee must clean up his work area using long-handled brushes and other equipment to carry out work safely. Hand over the workplace, tools and accessories to the shift worker, informing him of any malfunctions that have arisen, comments made during work and measures taken to eliminate them.

5.3. Before changing into personal clothes, take a hygienic shower, put the overalls in the wardrobe.

5.4. It is not allowed to remain in the workshop or on the territory of the plant after the end of the shift without the knowledge of the shift foreman or the head of the workshop.

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