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Labor protection instruction for equipment repairman

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. Individuals who have passed:

• induction training;
• fire safety briefing;
• initial briefing at the workplace;
• training in safe working methods and techniques for at least a 10-hour program (for work that is subject to increased safety requirements - a 20-hour program);
• instructing on electrical safety at the workplace and checking the assimilation of its content.

Persons who do not have medical contraindications for this profession, who have been trained and instructed in labor protection, can be accepted to perform the duties of an equipment repairman.

1.2. The equipment repairman must pass:

• repeated briefing on labor safety at the workplace at least every three months;
• unscheduled and targeted briefings when changing the technological process or labor protection rules, replacing or modernizing production equipment, fixtures and tools, changing working conditions and organization, in case of violations of labor protection instructions, breaks in work for more than 60 calendar days (for work, which are subject to increased security requirements - 30 calendar days);
• dispensary medical examination in accordance with the order of the Ministry of Health of the Russian Federation No. 90 dated 14.03.96 and the order of the Ministry of Railways No. 23 c of 07.07. 87
• perform only the work that is part of his duties;
• comply with the requirements of prohibitory, warning and prescriptive signs, inscriptions and signals given by train compilers, vehicle drivers;
• be extremely careful in traffic areas.

1.3. The equipment repairman must:

• comply with the internal labor regulations established at the enterprise;
• comply with the requirements of this manual, fire safety instructions, electrical safety instructions;
• comply with the regulatory and technical documentation for the equipment;
• use for its intended purpose and take care of the issued personal protective equipment.
• follow the instructions for signaling on the railways of the Russian Federation;
• know the regulation on the discipline of railway workers;
• fire safety regulations on railways TsUO /112
• know the location of first aid, primary fire extinguishing equipment, main and emergency exits, evacuation routes in case of an accident or fire;
• during work, be attentive, not be distracted and not distract others, do not allow persons who are not related to work to the workplace;
• keep the workplace clean and tidy.

1.4. The equipment repairman must know and follow the rules of personal hygiene. Eat, smoke, rest only in specially designated areas and places. Drink water only from specially designed installations.

1.5. If any malfunctions of equipment, fixtures, tools and other shortcomings or hazards are found in the workplace, immediately inform the foreman or head of the workshop. You can start work only with their permission after the elimination of all deficiencies.

1.5. If a fire is detected or in the event of a fire:

• turn off the equipment;
• inform the fire brigade and administration;
• start extinguishing the fire with the primary fire extinguishing equipment available in the workshop in accordance with the fire safety instructions.

In case of a threat to life - leave the premises.

1.6. In case of an accident, provide the victim with first (pre-medical) aid, immediately report the incident to the foreman or head of the workshop, take measures to preserve the situation of the incident (equipment condition), if this does not create a danger to others.

1.7. In accordance with the Standard Industry Standards for the Free Issue of Special Clothing, Special Footwear and Other Personal Protective Equipment to Workers and Employees, an equipment repairman must use the following PPE:

• cotton suit, leather shoes,
• combined gloves.

The issued personal protective equipment should be stored in a dressing room in a closet, washed and repaired in the prescribed manner.

1.8. The main hazardous and harmful production factors under certain circumstances can be:

• elements of production equipment;
• details;
• faulty working tools, fixtures and equipment;
• electric current;
• electrical equipment or wiring;
• increased dustiness of the air;
• increased noise level.

2. Safety requirements before starting work

2.1. Put on overalls according to the norms, put your hair under a beret or cap.

2.2. Check your workplace (workplace of a locksmith is: a place for repairs on equipment, at a workbench, it must be evenly lit (without glare), not cluttered with foreign objects.

2.3. Check the serviceability of tools and fixtures:

• the locksmith's workbench must be free of potholes, cracks and other defects;
• the handle of a percussion instrument (hammer, etc.) must be oval in cross section and straight;
• the surface of the hammer head must be convex, smooth, not beveled, without burrs;
• the spindle of a hand tool with a pointed working end (files, screwdrivers, etc.) must be securely fixed in a smooth, smoothly cleaned handle, which, for greater strength, must be pulled together at both ends with metal bandage rings;
• screwdrivers must be with non-curved rods, as the blade may slip off the head of the screw or screw and injure hands;
• wrenches must correspond to the sizes of bolts and nuts, the jaws of wrenches must have strictly parallel jaws, the distance between which must correspond to the standard size indicated on the key;
• socket and box wrenches must not move in the connected moving parts.

3. Safety requirements during work

3.1. Repair of nodes should be carried out on a special table, the parts are placed on the left, and the tool necessary for their installation is on the right. All items must be placed within the zone of maximum reach of the worker's hands, his hands must be free from performing supporting movements (these functions must be performed by devices).

3.2. Performing operations for the dismantling and installation of parts on machines such as gears, pulleys, couplings, eccentrics mounted on shafts and hubs; parts - bushings, rings, dismantled from the holes of the frames, supports, pulleys, eccentrics, gears, pins, fingers dismantled from the parts of the assembly body; parts such as springs, keys, exclude the use of a percussion tool, since its use leads to eye injuries when pieces of metal, paint get in, bruises on the hands and feet with dismantled parts, deformation, breakage, cracks in dismantled parts (keyways, shafts, etc. ).

3.3. During nodal repair and assembly work, it is necessary to use the devices provided for this type of work (pullers, presses, stationary devices for assembly and dismantling).

3.4. Only the parts and tools necessary to perform this work are placed on the workbench.

3.5. On the left side of the vise, a tool is placed on the workbench, which is taken with the left hand, and on the right - a tool that is taken with the right hand (hammer, files, wrenches, etc.) in the middle of the workbench is a measuring tool.

3.6. For convenience and to avoid microtrauma, the bench vice should be installed so that the upper part of the jaws is at the level of the locksmith's elbow.

3.7. When working on drilling, grinding machines, on a hydraulic press, observe the safety measures set forth in the labor protection instructions for workers servicing the relevant equipment.

3.8. Work on metalworking of metals should be performed only after they are securely fixed in a vice, in order to avoid falling and injury to the mechanic.

3.9. Work only with serviceable tools and on serviceable equipment.

3.10. All rotating parts of the machine - gears, pulleys, belt drives - must have secure guards. The machine must have a protective earth.

3.11. Install and strengthen the workpieces, clean and lubricate the machine, remove chips only after the machine has stopped.

3.12. Work with a chisel, cross-cutting tool should be carried out in safety glasses and in the presence of a safety net to protect others from flying fragments.

3.13. To use a portable power tool (drill, etc.), use special wiring for a voltage of 42 V.

3.14. When using an electric drill, the objects to be drilled must be securely fastened. Do not touch the rotating cutting tool with your hands.

3.15. Do not remove shavings or sawdust by hand while the tool is running. Chips and sawdust must be removed after the power tool has completely stopped with special hooks or brushes.

3.16. It is forbidden to process icy and wet workpieces with power tools.

3.17. Work with a drill no more than 2/3 of the working day. In accordance with sanitary standards, provide 1-15 minute breaks after each hour of work.

3.18. Wear rubber gloves and rubber mats when working with power tools to protect against electric shock.

3.19. For safety reasons, monitor the integrity of the insulation, prevent mechanical damage to the cable.

3.20. Switch off the power tool during work breaks. Do not connect the power tool to the mains without a special safety plug. This must be done by an electrician.

3.21. If the power tool suddenly stops, it must be turned off by the switch.

3.22. Persons working with power tools must not disassemble or repair the tool, cable, plug connections, or other parts themselves.

3.23. When removing or installing parts and assemblies on the machine, use the tools and devices provided for this type of work.

3.24. To put on the belt on the pulley should be a special device that is convenient and safe for work.

3.25. Wipe water or lubricants spilled on the floor dry to prevent falling.

4. Safety requirements in emergency situations

4.1. In emergency situations, suspend work, leave the danger zone, and if necessary, remove workers nearby. If there is a danger of an accident, take measures to prevent it (stop the equipment or the corresponding mechanism, protect the danger zone). Report the incident to the supervisor.

4.2. When spilling gasoline, diesel fuel, oil - fill this place with sawdust, sand, then remove the sand with a scoop and brush, after which this place is neutralized with soda.

4.3. In the event of a fire, immediately call the fire brigade by phone 01, remove people and, if possible, combustible substances to a safe place, start extinguishing the fire with the available primary fire extinguishing equipment. Report the fire to management.

4.4. Provide first aid to the injured in case of injury and call an ambulance, notify the work manager.

5. Safety requirements at the end of work

5.1. Tidy up your workspace. Remove tools, attachments and lubricants to the place provided for them. Rags and flammable materials, in order to avoid spontaneous combustion, put in metal boxes with tight lids.

5.2. Take off overalls, put them in a closet, wash your hands and face with soap, take a shower if possible, and do not use chemicals for washing.

5.3. Warn the shifter about the noticed shortcomings.

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